2002 Volvo S80 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 Volvo S80

2002 Volvo S80 Problems

Front Upper Strut Mounts May Fail and Cause Noise Over Bumps

Front upper strut mounts may wear prematurely, resulting in loud noise from the front of the vehicle when going over bumps.

Oil Leaks From PCV Housing and Turbo Return Line Seals

Engine oil leaks from the PCV housing and turbocharger oil return line seals have been reported.

Transmission Will Not Shift Properly

Many complaints have been reported regarding Volvo S80 transmission shifting issues. Long shift times between gear shifts, hard shifting, hard downshifting and a loss of transmission operation all together to name a few.

If the issue is minor, a transmission software update may address this issue so if available, the software should be updated before any repairs are made. After a software update or repair, the shift adaptation needs to be reset. A good quality Volvo repair shop will know how to perform this task.

There are several technical service bulletins (TSB's) available from Volvo that address these shifting issues and they should be consulted by the repair shop during the automatic transmission diagnostic process.

Regular servicing of the transmission fluid can help with preventing transmission failure, but not in all cases. Follow the suggested fluid replacement interval recommended by Volvo. You will find this in your owners manual, or find it here: http://bit.ly/Volvo_Owners_Manuals

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2002 Volvo S80 Questions

what is the part number for drive shaft (1 answer)

part number for drive shaft

Just had struts replacd bcuz of the knocking an bouncing, my question would be about the recmmd. repairs of both frnt lower control arm and axle shaft? Should these have been sneak prior to struts and are these immediate repairs to be considered? (1 answer)

Are these correct estimates
Axle shaft right side -$206????
Control arm both sides -$735???

are abs control modules programmed to each car? (1 answer)

i have a 2002 volvo 2.4 s80 my abs. Had abs trac control warning lights.Had diagnostics it said faulty speed sensor,replaced it with anew one, warning lights are still coming on after driving for a mile or so and still showing on diagnostic.A guy who says he can repair the module said modules are...

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2002 Volvo S80 Recalls

Volvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

Vehicles in Warm Weather Climates May Develop a Fuel Leak

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

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2002 Volvo S80 Reviews

very nice car I purchased it two yrs. ago at 145,000 miles but recently been having transmission shifting issues. the car seems to not want to shift to second gear rpm just goes up but no acceleration. I had the tranny flushed and filter changed but it still slips. I took it to a transmission shop but they couldn't diagnose the problem because it's intermittent. It slips on the way to the shop ...
'02 S80 T6 purchase new and only owner, I now have 120K on the car. 1) Leather interior driver seat and hand break boot quality is average. 2) Brakes excellent other than normal wear. 3) Drive Train, average. ocassional program patch to enhance shifting. 4) Electrical/ Lights, brake lights always reporting bulb failure. Bad contact. 5) Engine, T6 is powerful but have ocassional top engine ...

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