2004 Volvo S60 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Volvo S60

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2004 Volvo S60 Problems

Transmission Shifting Issues Due to Internal Failure and/or Software Issues

The automatic transmission may develop shifting problems and/or the Check Engine Light may illuminate due to internal component failure and/or software issues. It is always best to be sure the transmission control module has the latest software installed when any major transmission repair is performed.

Exterior Light Bulbs May Burn Out Prematurely

It is not uncommon for the exterior light bulbs to burn out prematurely. No repair option has been reported other than replacing the failed bulb.

Front Upper Strut Mounts May Fail and Cause Noise Over Bumps

Front upper strut mounts may wear prematurely, resulting in loud noise from the front of the vehicle when going over bumps.

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2004 Volvo S60 Recalls

Volvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

Vehicles in Warm Weather Climates May Develop a Fuel Leak

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

Check Engine Light Due to Failed Fuel Pressure Sensor

The fuel pressure sensor may at times transmit an incorrect signal to the engine control module. If the signal is outside of the pre-programmed allowable limits, the Check Engine Light can illuminate and a fault code will be stored. An engine misfire and/or engine stalling may occur. In certain traffic situations, this could cause an unsafe situation and possibly a crash. Dealers will replace the fuel pressure sensor to correct this concern. The Volvo recall number is R181.

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2004 Volvo S60 Reviews

Rated
based on 5 customer reviews
2001 Volvo S-60 T-5 Manual trans. Bought new while stationed in Germany 10 years ago. Love the car but have a problem everyone should be aware of. First I'll give you some back ground on the car. I have stayed on top of all services and Changed oil religiously every 5000 miles with full synthetic oil until this last oil change. The car currently has 147,000 miles and drives great especially...
We bought our 2004 S-60 because we were happy spending a bit more for a "safe" car. On that count, the car hasn't dissappointed. However, we began to have a problem with the car surging (accelerate-pause-accelerate-pause-accelerate-pause, etc) under hard acceleration above 55 mph. We took it into the Volvo specialists shop. A new fuel pump, a new fuel filter, a new fuel injection sensor (no...
This is the worst car I ever had . Trans went and engine has low pressure Thus far it is a money pit

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