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2004 Volvo S60 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Volvo S60

2004 Volvo S60 Problems

The automatic transmission may develop shifting problems and/or the Check Engine Light may illuminate due to internal component failure and/or software issues. It is always best to be sure the transmission control module has the latest software installed when any major transmission repair is performed.

It is not uncommon for the exterior light bulbs to burn out prematurely. No repair option has been reported other than replacing the failed bulb.

Front upper strut mounts may wear prematurely, resulting in loud noise from the front of the vehicle when going over bumps.

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2004 Volvo S60 Questions

lid is two piece. Mine is the plastic part with license plate holder

A fan continues to run when the car is off . In the dash area .kills the battery overnight

in the dash area..Kills the battery. any idea

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2004 Volvo S60 Recalls

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

The fuel pressure sensor may at times transmit an incorrect signal to the engine control module. If the signal is outside of the pre-programmed allowable limits, the Check Engine Light can illuminate and a fault code will be stored. An engine misfire and/or engine stalling may occur. In certain traffic situations, this could cause an unsafe situation and possibly a crash. Dealers will replace the fuel pressure sensor to correct this concern. The Volvo recall number is R181.

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2004 Volvo S60 Reviews

This is the worst car I ever had . Trans went and engine has low pressure Thus far it is a money pit

For the second time this car has simply lost power and steering and left my 18 year old by the side of the road. All the gauges suddenly dropped and the car lost power. A quick check on the car on the net showed a large number of people reporting the same troubles with their cars, and four recalls on this model. Having had 8 Hondas and or Acuras, I have never been left sitting by any of them. ...

2001 Volvo S-60 T-5 Manual trans. Bought new while stationed in Germany 10 years ago. Love the car but have a problem everyone should be aware of. First I'll give you some back ground on the car. I have stayed on top of all services and Changed oil religiously every 5000 miles with full synthetic oil until this last oil change. The car currently has 147,000 miles and drives great especially...

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