2003 Volvo S60 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2003 Volvo S60

2003 Volvo S60 Problems

Worn Sway Bar Links Causing Knocking Over Bumps

Front and/or rear sway bar end links may wear out prematurely, causing a knocking noise from the front or rear of the vehicle when driving on bumpy roads. Our technicians recommend inspecting the links at each service, they should be replaced if any looseness is found.

Oil Leaks From PCV Housing and Turbo Return Line Seals

Engine oil leaks from the PCV housing and turbocharger oil return line seals have been reported.

Erratic Shifting or Loss of Transmission Operation

Several complaints have been reported regarding Volvo S60 transmission shifting issues. Long shift times between gear shifts, hard shifting, hard downshifting and a loss of transmission operation all together to name a few.

If the issue is minor, a transmission software update may fix this issue. If available, the software should be updated before any repairs are made.

There are several technical service bulletins (TSB's) available from Volvo that address these shifting issues and they should be consulted by the repair shop during the automatic transmission diagnostic process.

Regular servicing of the transmission fluid can help with preventing transmission failure, but not in all cases. Follow the suggested fluid replacement interval recommended by Volvo. You will find this in your owners manual, or find it here: http://bit.ly/Volvo_Owners_Manuals

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2003 Volvo S60 Recalls

Volvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

Vehicles in Warm Weather Climates May Develop a Fuel Leak

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

Check Engine Light Due to Failed Fuel Pressure Sensor

The fuel pressure sensor may at times transmit an incorrect signal to the engine control module. If the signal is outside of the pre-programmed allowable limits, the Check Engine Light can illuminate and a fault code will be stored. An engine misfire and/or engine stalling may occur. In certain traffic situations, this could cause an unsafe situation and possibly a crash. Dealers will replace the fuel pressure sensor to correct this concern. The Volvo recall number is R181.

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2003 Volvo S60 Reviews

After purchasing my '03 Volvo @ 110,000 mi,it wasn't but a few weeks that the air bag warning light came on & could not be reset. A new cluster needed to be installed. Although i've been satisfied with the comfort in the ride,I agree with most S-60 owners that even the lil thing's are expensive and a local import mechanic is the best option, the dealer ONLY for emergency or recall because they ...
This is the worst car I ever had . The car is paid off, but every month I spend money on repairs, as well as to pay for a new car.
Auto transmission no shift after engine start for about 1 minute

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