2003 Volvo S60 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2003 Volvo S60

2003 Volvo S60 Problems

Fuel gauge, rear door locks and trunk switch inoperative

There is a computer that controls all these items and it's called the rear electrical module, or the "REM". To temporarily address this issue you can pull the fuse from the rear fuse box labeled "REM" and everything should start working again. 

Volvo has updated software for the REM that will help prevent this from happening again. See a Volvo shop or Dealer and have this and all the software in the vehicle checked and updated every 30,000 miles.

Exterior Light Bulbs May Burn Out Prematurely

It is not uncommon for the exterior light bulbs to burn out prematurely. No repair option has been reported other than replacing the failed bulb.

Worn Sway Bar Links Causing Knocking Over Bumps

Front and/or rear sway bar end links may wear out prematurely, causing a knocking noise from the front or rear of the vehicle when driving on bumpy roads. Our technicians recommend inspecting the links at each service, they should be replaced if any looseness is found.

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2003 Volvo S60 Recalls

Volvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

Vehicles in Warm Weather Climates May Develop a Fuel Leak

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

Check Engine Light Due to Failed Fuel Pressure Sensor

The fuel pressure sensor may at times transmit an incorrect signal to the engine control module. If the signal is outside of the pre-programmed allowable limits, the Check Engine Light can illuminate and a fault code will be stored. An engine misfire and/or engine stalling may occur. In certain traffic situations, this could cause an unsafe situation and possibly a crash. Dealers will replace the fuel pressure sensor to correct this concern. The Volvo recall number is R181.

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2003 Volvo S60 Reviews

After purchasing my '03 Volvo @ 110,000 mi,it wasn't but a few weeks that the air bag warning light came on & could not be reset. A new cluster needed to be installed. Although i've been satisfied with the comfort in the ride,I agree with most S-60 owners that even the lil thing's are expensive and a local import mechanic is the best option, the dealer ONLY for emergency or recall because they ...
This is the worst car I ever had . The car is paid off, but every month I spend money on repairs, as well as to pay for a new car.
Auto transmission no shift after engine start for about 1 minute

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