2003 Volvo S60 Repair and Maintenance
A guide to problems, costs, maintenance and repair for your 2003 Volvo S60
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2003 Volvo S60 ProblemsFuel gauge, rear door locks and trunk switch inoperative
There is a computer that controls all these items and it's called the rear electrical module, or the "REM". To temporarily address this issue you can pull the fuse from the rear fuse box labeled "REM" and everything should start working again.
Volvo has updated software for the REM that will help prevent this from happening again. See a Volvo shop or Dealer and have this and all the software in the vehicle checked and updated every 30,000 miles.
It is not uncommon for the exterior light bulbs to burn out prematurely. No repair option has been reported other than replacing the failed bulb.
Front and/or rear sway bar end links may wear out prematurely, causing a knocking noise from the front or rear of the vehicle when driving on bumpy roads. Our technicians recommend inspecting the links at each service, they should be replaced if any looseness is found.
2003 Volvo S60 QuestionsHow much does it cost to fix front lower control arms (Bushings Worn/noise) Volvo s60 (1 answer)
Only 54,000 miles
The instruments and ligths work some time and suddenly stop working when car is runing.
2003 Volvo S60 RecallsVolvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery
Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.
When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.
The fuel pressure sensor may at times transmit an incorrect signal to the engine control module. If the signal is outside of the pre-programmed allowable limits, the Check Engine Light can illuminate and a fault code will be stored. An engine misfire and/or engine stalling may occur. In certain traffic situations, this could cause an unsafe situation and possibly a crash. Dealers will replace the fuel pressure sensor to correct this concern. The Volvo recall number is R181.