2005 Volvo S40 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2005 Volvo S40

The engine may not start due to a failed starter control module. If the module has indeed failed, it will require replacement.

The fuel pressure regulator can leak and cause a hard start condition, without any faults recorded in the engine computer.

The right front engine mount wears out prematurely, causing engine vibration at idle.

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Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DIS...ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

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I have a 2005 Volvo S40 that I got about 5.5 years ago. i got it for the safety and reliability- or so I thought. About three years ago it started falling apart. I had to replace a balljoint, shocks and struts, rotors, etc. I am currently on my 3rd set of tires. The drain lines CONSTANTLY get clogged causing water to back up in the floorboards. Everytime I go in for something simple like...

I have 110,000 and have been extremely happy with the car. Extended the warranty and pretty much everything needing repair was normal wear. Plan to drive it to 200,000

the car is not yet 6 years old and i am told that the passenger air bag sensors are burned out - the repair cost $1700+ dollars - i thought volvo was a dependable safe car but at the cost of their repairs it is not worth it - i could get a engine for the price of a small sensor - the air bag never deployed - the car was never in an accident and i am told these things just wear out - WHY should ...

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