2004 Volvo S40 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Volvo S40

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The right front engine mount wears out prematurely, causing engine vibration at idle.

The engine may not start due to a failed starter control module. If the module has indeed failed, it will require replacement.

The fuel pressure regulator can leak and cause a hard start condition, without any faults recorded in the engine computer.

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Timing tensioner broke, jumped time but did not break belt, car will turn over and the spark plugs are getting fire, and the fuel rail is getting fuel-not 45 psi but some fuel. The compression is still good but there is no fuel getting to the spark plugs-the plugs are dry if they are pulled after...

it is very random. it used to only drop to zero when the temp was about 60 degrees or more, now it's happening more often at cooler temps.

MY VOLVO S40 2.4I CURRENTLY I NOTICE A RATTLING METALIC NOISE WHENEVER I STEP ON THE GAS PADEL,I ONLY HEAR THE NOISE WHEN THE CAR IS HOT AND ON SETTEN RMP, BEEN DRIVING IT FOR WEEK NOW AND NO CHECK LIGHT AND ITS DRIVES FINE,THE NOISE IS COMING FROM THE FRONT SIDE PASSANGER SIDE. I ALREADY CHANGE ...

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Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DIS...ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

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