1991 Suzuki Samurai Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 1991 Suzuki Samurai

1991 Suzuki Samurai Problems

Dead battery due to bruned fusible link

The battery may become discharged while driving due to a burned fusible link between the battery and the alternator. Our technicians recommend to ensure the new fusible link is correctly routed and secured upon replacement.

Rattle or vibration from exhaust heat shield

A rattle or vibration type noise from the center section exhaust heat shield may be noted on acceleration. A revised heat shield is available to correct this concern.

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1991 Suzuki Samurai Recalls

Recall 95V103008
THE FRONT SAFETY BELT BUCKLE RELEASE BUTTONS CAN BREAK. THESE RED PLASTIC RELEASE BUTTONS ARE MARKED "PRESS." IF A BUTTON BREAKS, PIECES CAN FALL INTO THE BUCKLE ASSEMBLY CAUSING THE BUCKLE TO OPERATE IMPROPERLY.

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