» » » 1991

Resources for the Repair and Maintenance of your 1991 Mazda Navajo

1991 Mazda Navajo

Image for car images Mazda 1991 1994 Mazda Navajo size thumb

1991 Mazda Navajo Problems

Engine -- Verified

If the engine cranks but does not start, it may be caused by a tripped inertia switch. Switch the key to "ON" and the fuel pump should be heard running for a second or two. Listen at the gas filler if necessary. The inertia switch is located on the firewall and can be tripped when the parking brake is set too hard and then released. The inertia switch should be reset, and will click when it is reset.

Engine -- Verified

If the engine stalls when coming to a stop and/or has a rough idle, it may be due to sludge accumulation in the throttle body and idle air control valve. The throttle body and idle air control valve will need to be cleaned if there is buildup. 

Engine -- RepairPal and 3 others

Suspension & Steering -- Verified

Failure to change the power steering fluid can cause the fluid to become gray with metal particles. The contaminated fluid can damage the power steering pump resulting in a growling noise when the wheel is turned; the damaged pump will require replacement to eliminate the noise.. Life of the power steering gearbox and pump will be shortened if the fluid is not serviced regularly.

Suspension & Steering -- Verified

The radius arm bushing may wear, causing a clunking or popping noise when driving over bumps. To repair, the bushings need to be replaced. Depending on the severity of the wear, the brackets may also need replacement. Driving with worn bushings will shorten tire life and cause tire cupping (uneven tire wear).

1991 Mazda Navajo Recalls (Recent)

Body, Interior & Misc., July 16, 1998

Summary: VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH FACTORY INSTALLED SUNROOF. THE SUNROOF GLASS PANEL ASSEMBLY CAN SEPARATE WHILE THE VEHICLE IS MOVING DUE TO INCORRECT HINGE ENGAGEMENT. THIS WAS CAUSED BY IMPROPER SUNROOF INSTALLATION OF THE GLASS PANEL.

Learn more »

Brakes, May 21, 1996

Summary: THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.

Learn more »

Drive Train, March 3, 1992

Summary: WHEN THE AUTOMATIC TRANSMISSION SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARK PAWL DOES NOT ALWAYS ABUT OR ENGAGE THE PARK GEAR.

Learn more »

Drive Train, August 26, 2000

RepairPal Expert Overview:

Ford has recalled Firestone Wilderness AT and Radial ATX tires installed on multiple lines of Ford trucks from 1991 to 2000. On some tires, under extreme conditions, the tread could separate, which can cause immediate tire failure. This may lead to a loss of vehicle control, injury, and death. Dealers replaced the affected tires.

Learn more »

Engine, April 1, 1991

Summary: FRONT HEAT SHIELD EXTENSION MAY CONTACT THE UPPER FRONT CORNER OF PLASTIC FUEL TANK DAMAGING OR PUNCTURING THE FUEL TANK.

Learn more »

1991 Mazda Navajo Questions and Answers

Tambra, 1991 Mazda Navajo, Denver, CO

My navajo won't start only clicks it will start only if you pop start the clutch,I have replaced the starter and sylinoid. What else could i do

Write a Review About Your Car

1991 Mazda Navajo Reviews

I have had 3 Mazda Navajo's , first one was great, but rusted out due to northern winter salt on roads. Second Mazda Navajo was a 2WD base model 5 speed that lasted 315K mi. 2nd Navajo major repairs were Clutch, fuel pump, ball joints, and cylinder head rebuild at 210K mi. 3rd Navajo is a 4x4 5spd rust free TX truck and low mileage, no major repairs but needs front ball joints in the near future. Things to watch out for as a owner front ball joints, fuel pumps rusting out (northern trucks), push rods (making tapping noise) and rubber plugs on back of 5 spd transmissions shift housing, they dry out rubber cracks leaking fluid until trans goes dry on fluid, to fix remove plugs clean with brake clean and reinstall them with Ultra grey. Automatic trans. are weak for towing and 4x4 axle u joints are a big money repair. Over all these are great trucks

Recent Repair Estimates