2002 GMC Sierra 2500 HD Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 GMC Sierra 2500 HD

Repair Estimates

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2002 GMC Sierra 2500 HD
$
98
to $
143
2002 GMC Sierra 2500 HD
$
2,986
to $
5,092
2002 GMC Sierra 2500 HD
$
468
to $
1,578
2002 GMC Sierra 2500 HD
$
1,328
to $
2,863
2002 GMC Sierra 2500 HD
$
307
to $
1,250

2002 GMC Sierra 2500 HD Problems

Heating and AC Temperature and Air Delivery Mode Door Actuators May Fail

One or more heater & AC (HVAC) temperature and/or air delivery mode door actuator may fail, resulting in improper temperature or air delivery. If this occurs, fault code(s) should be stored in the HVAC control module which should assist in diagnoses.

Daytime Running Lights Are Prone to Burning Out

The daytime running lights are prone to burning out. Our technicians tell us that the light sockets may show signs of heat damage but usually are OK. Always be sure to use the correct replacement bulb for the best life expectancy. The new bulb recommendation for 2001-2003 models is #4114K (trade number).

Fuel Level Sensor Failure

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

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2002 GMC Sierra 2500 HD Recalls

Recall 05V379000
CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES MAY EXPERIENCE UNWANTED ANTILOCK BRAKE SYSTEM (ABS) ACTIVATION. THIS CONDITION IS MORE LIKELY TO OCCUR IN ENVIRONMENTALLY CORROSIVE AREAS. THIS RECALL WILL BE LAUNCHED IN THE "SALT BELT" STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, ...
Recall 05V161000
ON CERTAIN PICKUP TRUCKS EQUIPPED WITH MANUAL TRANSMISSIONS AND BUILT WITH EITHER PBR PARKING BRAKE SYSTEMS OR TRW PARKING BRAKE SYSTEMS, THE PARKING BRAKE FRICTION LININGS MAY WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.
Recall 04V129000
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF...

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2002 GMC Sierra 2500 HD Reviews

Why did my inside/outside a.c. door quit working. Button dash lights up but door does not move. 2002 GMC Sierra 2500hd duramax
I started to here a pulsation noise behind my glove box area about every 30 seconds. With my hand I reached under and located the noise against the fire wall. I found a damper that was opening and closing back and fourth. Then found out I have a cabin air filter; changed them out with new ones. Thought that would be the problem, but I still have this damper wanting to pulse back and fourth f...

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