2002 GMC Sierra 2500 HD Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 GMC Sierra 2500 HD

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2002 GMC Sierra 2500 HD
$
122
to $
476
2002 GMC Sierra 2500 HD
$
302
to $
1,555
2002 GMC Sierra 2500 HD
$
66
to $
659
2002 GMC Sierra 2500 HD
$
1,040
to $
4,127
2002 GMC Sierra 2500 HD
$
268
to $
754

2002 GMC Sierra 2500 HD Problems

Stalling or Low Engine Idle Speed Due to Dirty Throttle Body

A dirty throttle body may cause a lower than normal idle and possible stalling condition. Performing a throttle body service will commonly correct this concern.

Improper HVAC Temperature and/or Air Delivery Due to Failed Mode Door Actuator

One or more heater & AC (HVAC) temperature and/or air delivery mode door actuator may fail, resulting in improper temperature or air delivery. If this occurs, fault code(s) should be stored in the HVAC control module which should assist in diagnoses.

Instrument Panel Lights Flickering and Exterior Lights Intermittent

The headlight switch used on the GMC Sierra 2500 HD is known to fail through normal operation. Since the headlight switch is also integrated into the interior lights, a malfunctioning switch can cause issues with interior lights as well.

  • Symptoms of a failed headlight switch include:
  • Headlights and taillights failing to turn on or off
  • Interior lights flicker, or fail to turn on or off
  • Gauge cluster lighting off or flickering with headlights on
  • Parking light malfunctions  

This issue is well known with General Motors Trucks and SUVs, and is solved by testing and, if needed, replacing the headlight/dimmer switch. Bad grounding wires at the tail-lights, and dirty/corroded tow package wires can also lead to some of these issues. 

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2002 GMC Sierra 2500 HD Recalls

Recall 05V379000
CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES MAY EXPERIENCE UNWANTED ANTILOCK BRAKE SYSTEM (ABS) ACTIVATION. THIS CONDITION IS MORE LIKELY TO OCCUR IN ENVIRONMENTALLY CORROSIVE AREAS. THIS RECALL WILL BE LAUNCHED IN THE "SALT BELT" STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, ...
Recall 05V161000
ON CERTAIN PICKUP TRUCKS EQUIPPED WITH MANUAL TRANSMISSIONS AND BUILT WITH EITHER PBR PARKING BRAKE SYSTEMS OR TRW PARKING BRAKE SYSTEMS, THE PARKING BRAKE FRICTION LININGS MAY WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.
Recall 04V129000
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF...

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2002 GMC Sierra 2500 HD Reviews

Rated
based on 2 customer reviews
Why did my inside/outside a.c. door quit working. Button dash lights up but door does not move. 2002 GMC Sierra 2500hd duramax
I started to here a pulsation noise behind my glove box area about every 30 seconds. With my hand I reached under and located the noise against the fire wall. I found a damper that was opening and closing back and fourth. Then found out I have a cabin air filter; changed them out with new ones. Thought that would be the problem, but I still have this damper wanting to pulse back and fourth f...

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