2009 Ford F-350 Super Duty Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2009 Ford F-350 Super Duty

Delamination of the diesel fuel tank can occur resulting in a loss of power due to debris clogging the fuel filters. In some cases the fuel injection pump and/or fuel injectors have also been damaged. Ford has issued a service bulletin (#19728) addressing this concern. This issue can affect all diesel F-350, F-450, F-550, F-650, and F-750 Super Duty models.

Software enhancements are available to remedy inconsistency and confusion about the Diesel Particulate Filter (DPF) cleaning cycle - “Regeneration” mode. The Powertrain Control Module (PCM) will need to be reprogrammed to add several enhancements, including a more reasonable driving experience during the cleaning cycle and instrument cluster notifications of the cleaning status.

The high pressure diesel fuel injection pump may fail, resulting in a "no start" condition.

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Have had the truck in the shop 3 times in the last 24 months. Blue smoke was coming out of the exhaust. dealership charged me $1800.00. Truck died while driving it. Dealer said they replaced an air fuel gasket for $3200. Truck was running rough. Would only go 20 mph up a hill. Had to have it tow...

It sounds like it is coming from the driver or passenger door or window area. It only happens at wind speeds greater that 70 MPH, ie 55 MPH vehicle speed with a 20 MPH head wind. It goes away when we get behind a semi. It was intermittent at 20K mile but appears to be constant at high speeds now ...

Idles very rough and can't even power up the slightest of grade barely has enough power to move itself on flat ground

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On vehicles modified by Jerr-Dan Corporation for use as tow trucks, the power take off (PTO) unit may leak oil from a pressure switch onto the exhaust, causing a fire hazard. Dealers will install a new pressure switch kit that will relocate it free of charge to resolve the concern.

On vehicles modified by Versalift for use as an aerial lift truck, the power take off (PTO) unit may leak oil from a pressure switch onto the exhaust, causing a fire hazard. Dealers will install a new pressure switch kit that will relocate it free of charge to resolve the concern.

The power take off (PTO) unit of a work truck modified by Vanair Manufacturing could leak oil from its pressure switch onto the vehicle exhaust system. Dealers will inspect and install a new pressure switch kit that will reroute the system from the exhaust free of charge to resolve the concern.

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I really enjoy my 2009 F350 Kings Ranch addition, Ford went all out for comfort and a real work horse I have the 6.8 v-10 THE ONLY THING I HAVE A COMPLAINT is ,have a noise that is intermedate it comes and goes it a light tapping type noise seems like it comes from heater contol area. have not located yet just annoying. if any one has ideas please leave answer.

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