2006 Ford Explorer Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2006 Ford Explorer

2006 Ford Explorer Problems

Plastic Intake Manifold May Crack Causing Coolant Leak

The composite (plastic) intake manifold may crack near the thermostat housing and cause a coolant leak. Ford released an updated manifold that was reinforced to prevent a recurrence. No recall was issued for this problem but Ford did extend the warranty to seven years on some models from the date of purchase.

Heater Stuck on Hottest Setting Due to Broken Heater Blend Door

A failed heater blend door or actuator can cause the temperature control for the HVAC system to stop working. A clicking sound from the dash area would commonly indicate an actuator fault. If the heater gets stuck on the hottest setting, the heater blend door may be broken requiring replacement of the heater box to repair the issue.

Worn Timing Chain Cassettes May Cause Rattling Noise From Engine

A rattling noise from the engine may indicate that the timing chain cassette is worn. Our technicians tell us that installing an updated cassette and timing chain tensioner should correct this concern.

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2006 Ford Explorer Questions

binding or rubbing noise I believe from rear of vehicle (1 answer)

has happened mostly when vehicle has been drive for 20 minor more

My check charging system light keeps coming on while driving... what could it be??? (1 answer)

driver power seat and pedals stopped working... (1 answer)

Ford Explorer Eddie Bauer 2006....when I put my key in the ignition, my seat and pedals are supposed to get in memorized position but won`t. Then when I try to adjust my seat and pedals with the switches, I get nothing but little ticks heard from under the seat...the passenger seat works just fin...

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2006 Ford Explorer Reviews

I never owned or drove something so worst as the Explorer its a piece of junk ever nor will never buy a Ford again. Had tons of problems with electrical system plus got three batteries all in one year can't believe that a truck only nine years old nothing but problems. Did have a 1992 Explorer lasted 350,000miles now my 2006 is terrible but too ashamed of trading or selling guess going to give ...
My 2006 Ford Explorer just clicked 200,000 miles. Only substantial repairs have been U-bolts and a water pump.
My First new Ford Explorer was a 1997 v8; wonderful with 232,000 miles on it. Bought new 2006 v8 Ford Explorer, and what a nightmare. Many problems. Notably, radiator was replaced 12/2011 cost $634.00 Radiator just went again. I learned that faulty radiators have been a major issue since 2006 came out. Ford is aware of this and never did a recall, or extended warranty. Buyers of FORDS and suck...

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