2002 Ford Explorer Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 Ford Explorer

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A cosmetic crack may develop on the plastic liftgate trim panel. Ford has released a service procedure to replace the applique without damage the the liftgate glass.

A failed heater blend door or actuator can cause the temperature control for the HVAC system to stop working. A clicking sound from the dash area would commonly indicate an actuator fault. If the heater gets stuck on the hottest setting, the heater blend door may be broken requiring replacement of the heater box to repair the issue.

A rattling noise from the engine may indicate that the timing chain cassette is worn. Our technicians tell us that installing an updated cassette and timing chain tensioner should correct this concern.

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replaced alternator,battery,cleaned cables,made sure starter positive cable was clean and tight,vehicle charge system is working fine but battery is completely dead if it sits 6 hours or overnight,none of my gauges or instrument lights other than overdrive light flashes but everything else is ope...

My air conditioner quit blowing cool air now and the heater works but still makes a noise and smell of rubber burning. What could my problem be???

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Ford has recalled certain 2002-2003 model year Explorer and Mercury Mountaineer vehicles for possible issues with the liftgate glass strut brackets and glass hinges. On certain vehicles, the liftgate glass strut may come off or the hinge may fracture. This can cause the glass to fall from the liftgate, which may lead to personal injury. Dealers will replace the liftgate glass strut brackets and glass hinges.

The courtesy lamps on affected running boards may overheat when exposed to moisture and road salt. Overheating may cause the lamps and boards to melt or start a fire. Dealers will replace the wiring harness for these running boards.

Ford recalled certain 2002 Explorer and Mountaineer vehicles to inspect the sidewalls of the equipped tires for the presence of horizontal cuts on the edge of the tread. These cuts could lead to premature tire failure. Dealers will inspect the tires for cuts and replace affected tires.

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Let me start off by saying ford explorers and their engineers suck. Who ever designed this engine shouldn't be an engineer. I have a 2002 ford explorer 4.0 v6 sohc this pos has been the worst Suv or automobile I have ever owned. Ford should have gone for bankruptcy instead of Chrysler. Back to my POS I have had this car for four years and put money after money into this Suv . First the tranny...

$3500 tranny, replace bearing all four 2 time $1000 rack and pinon $1000 rear heater and ac dont work universal joint gtoing bad $600 tunup replace rotart all four twice 1000 dollars now my check egine light comes on window is sticking up and down in the cold and many more i just cant think of at the moment this car is a money pit peace of jumk and i would never ever by ford agian for reps a...

208759 miles, still kicking. Only had to replace the Trans.

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