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Ford Explorer Repair and Maintenance

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Ford Explorer Questions and Answers

donna jo, 1996 Ford Explorer, V6, Washington, IN

my cruise control on the steering wheel had become hot and eventually melted the cruise system and no longer works ..was this a recall manufacture issue?
My check engine light has remained on even...

ozarks42, 2001 Ford Explorer, V6, Gassville, AR

how much should a tune-up consisting of new sparkplugs and sparkplug wires and fuel filter cost

under, 1993 Ford Explorer, El Cajon, CA

where is the starter located on the car, and is there a site where I could get a map, the car will not start and does not turn over and people tell me its the starter.

Big Mama 51, 2002 Ford Explorer, 4.6L V8, Bradenton, FL

How do I know if I need a new engine and if the machanic place is telling me the truth

j1828, 2004 Ford Explorer, V6, Waldorf, MD

everytime i make a turn when going slow me car vibrates

toadman, 1993 Ford Explorer, Lynnwood, WA

I am not sure if it is an electrical issue, or if it has to do with the slamming of the drivers door, or if it is another issue?

sian, 1998 Ford Explorer, 4.0L V6, Adams, TN

I have a howling noise coming from my air cleaner,close to the air mass flow sensor, especially when its gets hot or I drive a lot, there also seems to be poor performance especially up a hill, an...

lcbibb, 2003 Ford Explorer, 4.0L V6 SOHC, Birmingham, AL

i had low fuel, i put gas in my car (left engine running) got in car and the engine supperted like running out of gas, engine died and when i try to crank it sounds like it is out of gas?

shug, 1992 Ford Explorer, Rapidan, VA

remove drive shaft to replace universal joint

derrj, 2002 Ford Explorer, Sun Prairie, WI

the transfer is causing slippage

one arm, 1996 Ford Explorer, 4.0L V6, Granbury, TX

I have diagnostic codes P0761 and P0420. Do I need a new transmission and a caty. converter

jeremy381, 1993 Ford Explorer, Mesa, AZ

have a 93 explorer need to pull trans out to replace slave cylinder. How do I get the exhaust out of the way. Are those real nuts on the coupler for the y-pipe to the cat. or are they a press on.

utesquaw, 2000 Ford Explorer, Montrose, CO

I'm told that I need to replace all wheel bearings - how much would be reasonable to pay? Will this cure the rough ride? Also does anyone else have problems with getting clear reception on radio?

emberswzd, 2001 Ford Explorer, 4.0L V6, Port Richey, FL

I have a 2001 Ford Explorer XLT. My right front stabilizer end link is broke. Is it a hard and/or expensive fix to replace the link?

dingle, 1992 Ford Explorer, Conneaut, OH

I think my windows are off track. Some work, some need help up and down, along with the button being pushed.

jcruz, 2002 Ford Explorer, 4.0L V6 SOHC, Pittsburg, CA

I keep hearing a knocking sound comming from the inside rear of the car. It starts everytime i start the car and continues till i turn it off.

jcruz, 2002 Ford Explorer, 4.0L V6 SOHC, Pittsburg, CA

Ikeep hearing a loud clicking noisecomming from my wheels as i am driving. what could this be?

cowboy, 1995 Ford Explorer, Bronx, NY

when I hit the brakes,my brake light,sometimes it comes on but not always,and when i shutoff the car the brake light stay on,untill i pump the brake.

jesusval, 1991 Ford Explorer, Trenton, NJ

i just want to know how many gallons of motor oil i have to put on my ford explorer 91, v6, 4.0.

roho, 1997 Ford Explorer, V6, Del Rio, TX

where is the fuel sensor located on a 1997 ford explorer

Ford Explorer Car Reviews (14)

explorerranger 2004 Ford Explorer New Virginia, IA June 26, 2009 05:21

good overhall

gpawpcola 2001 Ford Explorer Pensacola, FL May 27, 2009 16:56

had to replace the swithch on the master cylinder due to a recall for possible fire hazard. had to repace the fuel pump-mechanic said it was because i ran the gas level in the tank get to low to often-evidently the gas cools the pump. had to replace the back window wiper twice, the cd player doesn't work and it has five cd's stuci in it.the left front wheel cylinder quit working causing the left disc brake to wear out prematurely. vacuum line hose on the engine broke causing the engine to run roughly. replaced the windshield wiper switch on the column.

skillernj 2002 Ford Explorer Skillman, NJ May 25, 2009 07:44

Bought the new 2002 design when it first came out. Had a 1996 Explorer before that and loved it except that I replaced the fuel float twice. On my 2002 - I only drive about 10000 miles per year, combination back roads and light highway. So far - I have a problem with differential - when it "goes" it will be expensive. My rear windshield wiper crapped out within the first 2-3 years. My driver's side window quit in 2008. I couldn't get the door apart easily to repair it so kept putting it off until one day I got in the car, turned on the engine and smelled something odd. Traced it to an electrical fire type smell near the window switch - then saw smoke - and that was with the ignitiion OFF! Got that door panel apart really fast after that as I wasn't worrying about any damage. Glad I was in the driveway. Replaced the switch myself and all is well, but hard to get the door panel back together. Also having a problem with "dim" dash lighting. Figuring all this is pointing to some horribly expensive electrical problem. Oh yeah, something started going wrong with engagine in and out of 4WD pretty early in the game. Ford builds trucks so you would think they's be good at the 4wd.

I really liked my former Explorer and this one is just right size-wise, but come on, can we get rid of these design and engineering problems please? Why do cars have to be so draining to own? I like my Explorer, except for the probs, but would prefer to love it!

90049er 1998 Ford Explorer Los Angeles, CA April 28, 2009 21:16

I've owned a 1998 Sport (2WD) for 11 years. Its got over 100,000 miles and been a great car. We had one right at 40,000 miles - motor on drivers seat was one. But this car goes and goes with a little preventive maintenance. Its probably been 5 years since I had to go to get anything broken fixed on it. Some small plastic pieces are having troubles but, hey, its 11 years old. WAY WAY WAY more reliable than my Mercedes.

CTB 2006 Ford Explorer Goshen, VA April 20, 2009 15:06

Have 55000 miles on Explorer. Engine light has been on 3 times. Over two thousand dollars spent to repair the engine light problems. If your engine light comes on, take it for a check-up ASAP. Ford could have done much better on the design of the panel. If the car was driven to work 5 days per week I would have sold it long ago. My wife works a few hours a week and is pretty much its only driver. You know, she wouldn't part with it. She loves that SUV.

shag 1996 Ford Explorer Maysville, KY April 15, 2009 13:37

Ihave had my explorer for 7 years and my truck is still running very good. I`m starting to feel a little transmission slippage,but i have about 160,000 miles on it.

babygirl017 1999 Ford Explorer Arlington, VA March 15, 2009 08:01

I have a ford explor limited adition and I love it! It has 163,000miles on it on it and the most trouble I have with it is keep replacing bearings. My radio fads in and out, and sunroof stopped working, and heated seats on driver side. To me this is a normal stuff considering the yr. Other then that I love it and very glad I made my choice.
I bought cash froma dealer in Pa e-burg. paid 9,000 for it back in 2003. I was wondering to can I have my bearing just repaired instead of replacing? I failed inspection because of the bearing, and muffler needs repairing (normal wear, rusted) and they said something about my head lights needing ajusting...never heard of that. I figure I just get new ones since I have never had'em replaced in the first place. Also my new tires in 2005, should I get new ones? Cost so much to get four tires!!
I live in Va Crystal City so I do not drive it much just to gorcery store and once a month maybe up to PA n Jersey. Other then that it sites in underground parking and I just start it up every now and again. Sometimes I drive around town just to get motor going a bit.

murraye 1994 Ford Explorer Vincennes, IN January 29, 2009 17:21

Alright to start off with I bought this at a buy there pay here place. It was the only thing I could get at the time for my needs...Well it had 183000 miles on it when I got it. I had to fix something every couple of miles and then 6 months later I was driving down the highway from work during an ICE STORM. Worried not to crash and tried to see if I could stop on the road before the interestion and what happens? I CAN GO ANYWHERE, not foward, or backwards. I was stuck in the middle lane with my blinkers on. Thankfully after sitting there for 30 min a man asked me if I would like to be pushed into a parking lot near buy. Since I had called 911 and said a lot of 911 calls were being made and that someone would be there when they could. So then 15 min after I was in the parking lot the police man came and I asked for a tow truck company number. This happened at midnight I got home at 3:00 am. So do not buy a used 1994 Ford Explorer for my experience has not been so great.

Sheilah 2002 Ford Explorer Jasper, IN January 08, 2009 16:20

I bought my Ford 2 years ago. Love it. Except..when it desides it dosen't want to start, mainly in cold weather. It does not turn over,nothing. I would just like to know what the problem is

dragos 1999 Ford Explorer Midvale, UT December 17, 2008 20:03

I bought My 99` explorer 3 years ago, and only put 7000 miles ontop of the 148000 that was already on it. At this point I`d say this vehicle is a great truck in all kinds of weather(rain, snow and sun). the only problem I`ve had is repeat CHECK ENGINE light comes on. When this happens I get code(s)PO171 andPO174,These are bank1 and bank2 running lean!. At this point I have replaced everything but the EGRsensor

kENT 2002 Ford Explorer Ann Arbor, MI December 14, 2008 12:19

2002 Explorer- 6 cyl.
Bought the car new in 2002. Now have 106500 miles on it. 4 wheel Auto not working but manual low 4 wheel drive does. Replaced breaks and tires around 80,000. also had to replace wheel bearings and differential seal. at various times. Have an "annoyance" with the gas gage working intermittently in cold weather. Still love to drive it! Gas milage is about 22 MPG.

hemicuda 1996 Ford Explorer South San Francisco, CA December 08, 2008 13:23

We bought this Ford explorer new in 1996 after looking at Nissan pathfinder and Toyota 4 Runner we decided the explorer because of the 302 V8 engine, with 182,000 miles on it, still runs strong and looks good. The engine , brakes, transmission are holding up well.

spur 1993 Ford Explorer Huntsville, AL December 01, 2008 18:59

I've had my Explorer for 15 years and it currently has over 276,000 miles. It still runs great. Got to say that I've gotten my money's worth out of this one!

mhartley 1998 Ford Explorer Irvine, CA October 24, 2008 13:31

I have had my explorer for 2 years now. It is an older car, but it still looks and drives great. A Ford still running at 135,000 miles. I bet it will make it to 200,000.

Ford Explorer Problems

Brakes The front brakes may stick, bind, or grab. This can happen when the front brake caliper pins become corroded.
Engine Hard cold starts, stalling of the engine while idling, and hesitation while accelerating may indicate that a new "idle air bypass kit" should be installed. The idle air bypass helps the engine idle when the accelerator is not pressed.
Exhaust & Emissions 5.0L V8
The exhaust manifolds had a tendency to crack and create an exhaust leak.
Suspension & Steering
  • The radius arm bushing may wear, causing a clunking or popping noise when driving over bumps. To repair, the bushings need to be replaced. Depending on the severity of the wear, the brackets may also need replacement. Driving with worn bushings will shorten tire life and cause tire cupping (uneven tire wear).
  • Failure to change the power steering fluid can cause the fluid to become gray with metal particles. The power steering pump then makes a growling noise when the wheel is turned; the pump should be replaced. Life of the power steering gearbox and pump will be shortened if the fluid is not serviced regularly.
Drive Train If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, there is an updated differential clutch kit available.
Heating & Air Conditioning The O-ring seals in the AC couplings can develop leaks. Condensers can also crack and leak, which is sometimes misdiagnosed as a leaking coupling.  The condenser cracks out of sight, under the radiator support, so it looks like the coupler is leaking. Leak testing with fluorescent dye will help locate the exact source of the leak.

Ford Explorer Recalls and TSBs

Ford Explorer Recalls (Recent)

Body, Interior & Misc.: VISIBILITY:GLASS, SIDE/REAR
Campaign Number: 07E104000
Number of Vehicles Affected: 1,657
Model Years Affected: 2002, 2003, 2004, 2005
Date Owner Notified: 01/2008

Defect Summary: CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

Consequence Summary: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

Corrective Summary: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER¿S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.

Recall Notes: THIS RECALL ONLY PERTAINS TO CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS, LTD. (DOT-430) AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE VEHICLES LISTED ABOVE. CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 07V336000
Dates Manufactured: 06/1998 to 09/2000
Number of Vehicles Affected: 3,600,000
Model Years Affected: 1999, 2000, 2001
Date Owner Notified: 08/2007

Defect Summary: ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence Summary: THIS COULD RESULT IN AN UNDERHOOD FIRE.

Corrective Summary: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

Recall Notes: FORD RECALL NO. 05S28.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION;S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 06V286000
Number of Vehicles Affected: 1,200,000
Model Years Affected: 1998
Date Owner Notified: 08/2006

Defect Summary: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence Summary: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Corrective Summary: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

Recall Notes: FORD RECALL NO. 05S28.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Engine: FUEL SYSTEM, GASOLINE
Campaign Number: 06E056000
Number of Vehicles Affected: 58,640
Model Years Affected: 1999, 2000, 2001
Date Owner Notified: 08/2006

Defect Summary: CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Consequence Summary: FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Corrective Summary: UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

Recall Notes: THIS RECALL ONLY PERTAINS TO UFI FILTERS USA (PUROLATOR) AFTERMARKET FUEL FILTERS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E049000
Number of Vehicles Affected: 27,176
Model Years Affected: 2001, 2002, 2003, 2004, 2005
Date Owner Notified: 07/2006

Defect Summary: CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Corrective Summary: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

Recall Notes: THIS RECALL ONLY PERTAINS TO AFTERMARKET REPLACEMENT EQUIPMENT AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES MANUFACTURED BY THE VEHICLE MANUFACTURERS.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED ¿LAMP MODEL NUMBERS.¿CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E026000
Number of Vehicles Affected: 61,944
Model Years Affected: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Date Owner Notified: 04/2006

Defect Summary: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Corrective Summary: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Recall Notes: THIS RECALL ONLY PERTAINS TO PRO-A MOTORS AFTERMARKET LAMPS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED "LAMP MODEL NUMBERS."CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Body, Interior & Misc.: STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS
Campaign Number: 04V442000
Dates Manufactured: 08/2000 to 06/2003
Number of Vehicles Affected: 955,732
Model Years Affected: 2002, 2003
Date Owner Notified: 09/2004

Defect Summary: ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.

Consequence Summary: IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.

Corrective Summary: DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Recall Notes: FORD RECALL NO. 04S20.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Drive Train: VEHICLE SPEED CONTROL:CABLES
Campaign Number: 03V280000
Dates Manufactured: 03/1999 to 12/2000
Number of Vehicles Affected: 448,005
Model Years Affected: 1999, 2000, 2001
Date Owner Notified: 08/2003

Defect Summary: ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL AND 4.0L SOHC ENGINES, IF THE STRAND COVER ON THE SPEED CONTROL CABLE BECOMES FLARED AT THE END, THE SPEED CONTROL CABLE MAY BIND WHEN THE SPEED CONTROL IS ACTIVATED.

Consequence Summary: THE THROTTLE RETURN SPRING FORCE MAY NOT BE SUFFICIENT TO OVERCOME THE BINDING CONDITION WHEN THE SPEED CONTROL IS DISENGAGED. BRAKING FUNCTION WOULD BE MAINTAINED THOUGH STOPPING DISTANCES MAY BE INCREASED.

Corrective Summary: DEALERS WILL INSPECT THE SPEED CONTROL CABLE AND, IF NECESSARY, REPLACE IT. OWNER NOTIFICATION BEGAN AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Recall Notes: FORD RECALL NO. 03S03.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Body, Interior & Misc.: SEATS:FRONT ASSEMBLY:RECLINER
Campaign Number: 03V281000
Dates Manufactured: 05/1997 to 12/2000
Number of Vehicles Affected: 1,552,880
Model Years Affected: 1998, 1999, 2000, 2001
Date Owner Notified: 08/2003

Defect Summary: ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH HIGH BACK SEATS, THE UPPER BOLT ON THE DRIVER¿S SIDE HIGH BACK SEAT, THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME, COULD FRACTURE. IF THE BOLT FRACTURES AND DOES NOT JAM IN THE SEAT BACK FRAME, THE SEAT BACK MAY RECLINE UNTIL IT MAKES CONTACT WITH AN OBJECT BEHIND THE SEAT, SUCH AS THE SECOND ROW SEAT CUSHION.

Consequence Summary: THE DRIVER COULD POTENTIALLY LOSE CONTACT WITH THE STEERING WHEEL OR FOOT PEDALS DURING SUCH AN EVENT, INCREASING THE RISK OF A CRASH.

Corrective Summary: DEALERS WILL REPLACE THE DRIVER SEAT UPPER BOLT WITH A METAL SPACER AND BOLT. IN ADDITION, SEATS WITH TUBULAR BACK FRAMES WILL HAVE THE FULLY THREADED LOWER RECLINER BOLT REPLACED WITH A PARTIALLY THREADED BOLT. OWNER NOTIFICATION BEGAN ON AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Recall Notes: FORD RECALL NO. 03S04.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Body, Interior & Misc.: STRUCTURE
Campaign Number: 03V094000
Dates Manufactured: 08/2000 to 03/2003
Number of Vehicles Affected: 3,674
Model Years Affected: 2000, 2001, 2002, 2003
Date Owner Notified: 03/2003

Defect Summary: CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

Consequence Summary: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

Corrective Summary: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

Recall Notes: CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Drive Train: TIRES:SIDEWALL
Campaign Number: 01V171000
Dates Manufactured: 08/2000 to 04/2001
Number of Vehicles Affected: 52,000
Model Years Affected: 2002
Date Owner Notified: 06/2001

Defect Summary: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.

Consequence Summary: OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.

Corrective Summary: DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.

Recall Notes: ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Drive Train: TIRES:TREAD/BELT
Campaign Number: 01X001000
Number of Vehicles Affected: 13,000,000
Model Years Affected: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Date Owner Notified: 06/2001

Defect Summary: THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Consequence Summary: SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.

Corrective Summary: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 00V422000
Dates Manufactured: 05/1996 to 10/1998
Number of Vehicles Affected: 220,000
Model Years Affected: 1997, 1998
Date Owner Notified: 03/2001

Defect Summary: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH 4.0L SOHC ENGINES AND STILL RETAIN THE ORIGINAL THROTTLE BODY (PART NUMBERS 97JF-9E926AB OR 97JF-9E926-AC). SOME OF THE ORIGINAL THROTTLE BODIES INSTALLED ALLOWED A GAP BETWEEN THE PLATE AND BORE TO BE BUILT TOO NARROW. THIS REDUCED CLEARANCE ALLOWED THE ENGINE DEPOSITS NORMALLY PRESENT IN THE THROTTLE BODY TO CONTACT OR BRIDGE THE GAP. IF THE ENGINE DEPOSITS BRIDGED THE GAP BETWEEN THE THROTTLE PLATE AND BORE AND THEN HARDENED, ON THE INITIAL APPLICATION OF THE ACCELERATOR PEDAL AFTER THE ENGINE HAS COOLED, THE OPERATOR WOULD NEED TO APPLY ADDITIONAL FORCE TO THE ACCELERATOR PEDAL TO BREAK THE BRIDGE.

Consequence Summary: THIS COULD RESULT IN ENGINE SURGE WHEN THE ACCELERATOR PEDAL BREAKS FREE.

Corrective Summary: DEALERS WILL REPLACE THE ORIGINAL THROTTLE BODIES.

Recall Notes: OWNER NOTIFICATION BEGAN MARCH 5, 2001.OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Drive Train: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
Campaign Number: 00V395000
Dates Manufactured: 06/1998 to 11/1999
Number of Vehicles Affected: 100,500
Model Years Affected: 1999, 2000
Date Owner Notified: 01/2001

Defect Summary: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH THE 3.27 OR 3.55 AXLE RATION. THE SUBJECT VEHICLES HAVE A POWERTRAIN CONTROL MODULE THAT COULD ALLOW THE VEHICLE TO EXCEED THE DESIGN INTENT TOP SPEED. AT THESE EXTREME SPEEDS, THE VEHICLE COULD BE CAPABLE OF EXCEEDING THE SPEED RATING OF THE TIRE.

Consequence Summary: OPERATING THE VEHICLE ABOVE THE MAXIMUM SPEED RATING COULD LEAD TO A TIRE FAILURE WHICH AT THESE SPEEDS COULD RESULT IN A CRASH.

Corrective Summary: DEALERS WILL REPROGRAM THE POWERTRAIN CONTROL MODULE.

Recall Notes: OWNER NOTIFICATION BEGAN JANUARY 23, 2001.OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Suspension & Steering: SUSPENSION
Campaign Number: 00V402000
Dates Manufactured: 08/1994 to 10/1996
Number of Vehicles Affected: 810,000
Model Years Affected: 1995, 1996, 1997
Date Owner Notified: 12/2000

Defect Summary: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence Summary: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Corrective Summary: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

Recall Notes: OWNER NOTIFICATION BEGAN DECEMBER 15, 2000. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Ford Explorer Technical Service Bulletins (Recent)

Engine: FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
Service Bulletin Number: 6167
NHTSA Number: 10021052
Model Years Affected: 2004, 2005
Date of Bulletin: 02/2007

Bulletin Summary: MIL ON WITH DTC P0463 OR ERRATIC FUEL GAUGE OPERATION.

Electrical & Lights: DIGITAL INSTRUMENT PANEL
Service Bulletin Number: 61710
NHTSA Number: 10021038
Model Years Affected: 2004, 2005
Date of Bulletin: 02/2007

Bulletin Summary: MIL ON WITH P0463 OR ERRATIC FUEL GAUGE OPERATION.

Drive Train: POWER TRAIN
Service Bulletin Number: 645
NHTSA Number: 10019947
Model Years Affected: 2004, 2005
Date of Bulletin: 05/2006

Bulletin Summary: NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS.

Heating & Air Conditioning: ELECTRICAL SYSTEM
Service Bulletin Number: 19091
NHTSA Number: 10019800
Model Years Affected: 2002, 2003
Date of Bulletin: 04/2006

Bulletin Summary: LOW OIL PRESSURE INDICATION/WARNING, A/C COMPRESSOR INOPERATIVE AND/OR NO CRANK CONDITION ON 4.6L EQUIPPED VEHICLES.

Engine: FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
Service Bulletin Number: 5213
NHTSA Number: 10019379
Model Years Affected: 2002, 2003, 2004, 2005
Date of Bulletin: 03/2006

Bulletin Summary: MALFUNCTION INDICATOR LAMP ON WITH PCM DIAGNOSTIC TROUBLE CODE P0463 AND/OR IC DIAGNOSTIC TROUBLE CODE B1201 - FUEL GAUGE DROPS TO EMPTY OR SLOW TO UPDATE AFTER REFUELING.

Drive Train: TIRES
Service Bulletin Number: 637
NHTSA Number: 10019384
Model Years Affected: 2003, 2004, 2005
Date of Bulletin: 03/2006

Bulletin Summary: LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP.

Heating & Air Conditioning: ELECTRICAL SYSTEM
Service Bulletin Number: 5262
NHTSA Number: 10018937
Model Years Affected: 2004, 2005
Date of Bulletin: 01/2006

Bulletin Summary: MIL ON WITH DTC P0191 WITH OR WITHOUT VARIOUS DRIVABILITY SYMPTOMS AND/OR ADDITIONAL DTCS.

Exhaust & Emissions: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
Service Bulletin Number: 05N04
NHTSA Number: 10018959
Model Years Affected: 2002
Date of Bulletin: 01/2006

Bulletin Summary: EXTENDED COVERAGE PROGRAM 05N04 - EXTENDED COVERAGE FOR COMPOSITE INTAKE MANIFOLD. THIS PROGRAM IS BEING PROVIDED AS A SETTLEMENT TO A CLASS ACTION LAWSUIT. THE TERMS OF THE SETTLEMENT EXTEND THE COVERAGE OF THE ALL-COMPOSITE INTAKE MANIF

Drive Train: TIRES
Service Bulletin Number: 52624
NHTSA Number: 10018938
Model Years Affected: 2004, 2005
Date of Bulletin: 01/2006

Bulletin Summary: VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.

Body, Interior & Misc.: TRAILER HITCHES
Service Bulletin Number: 5252
NHTSA Number: 10018934
Model Years Affected: 2004, 2005
Date of Bulletin: 01/2006

Bulletin Summary: NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS.

Engine: ENGINE AND ENGINE COOLING
Service Bulletin Number: 41601
NHTSA Number: 10018745
Model Years Affected: 2002, 2003, 2004, 2005
Date of Bulletin: 01/2006

Bulletin Summary: WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.

Suspension & Steering: SUSPENSION:FRONT:WHEEL BEARING
Service Bulletin Number: 51710
NHTSA Number: 10018064
Model Years Affected: 2002, 2003, 2004, 2005
Date of Bulletin: 12/2005

Bulletin Summary: NOISE FROM REAR WHEEL HUB BEARINGS.

Drive Train: POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
Service Bulletin Number: 18815
NHTSA Number: 10018069
Model Years Affected: 2005
Date of Bulletin: 12/2005

Bulletin Summary: A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE.

Heating & Air Conditioning: ELECTRICAL SYSTEM
Service Bulletin Number: 561
NHTSA Number: 10017905
Model Years Affected: 2004, 2005
Date of Bulletin: 12/2005

Bulletin Summary: WRENCH LAMP ON AND NO DIAGNOSTIC TROUBLE CODE (DTC) STORED.

Engine: ENGINE AND ENGINE COOLING
Service Bulletin Number: 51016
NHTSA Number: 10017931
Model Years Affected: 2004, 2005
Date of Bulletin: 12/2005

Bulletin Summary: NO START/HARD START ON COLD SOAK - 4.0L ENGINE.

 

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Recent Ford Explorer Repair Estimates

$549 - $1395
$614 - $845
Axle/Half Shaft Replacement - Rear
2004 Ford Explorer in East Stroudsburg, PA
$426 - $1339
$186 - $265
$186 - $265

Most Common Repair Estimates

Brake Pad and Rotor Replacement
$325 - $758