>> Cars > Ford > Explorer

Ford Explorer Repair and Maintenance - Get an online auto repair estimate for your Ford Explorer

RepairPal gives you independent and unbiased repair estimates, user
ratings and reviews, plus advice you can't get anywhere else.

It's easy, accurate, and FREE!

Find out what your auto repair should cost

Ford Explorer Repair and Maintenance

Image for Ford 1991 1994 Ford Explorer Image for Ford 1995 1998 Ford Explorer Image for Ford 1999 2001 Ford Explorer
Image for Ford 2002 2005 Ford Explorer Image for Ford 2006 2009 Ford Explorer

Ford Explorer Questions and Answers

Brian S 233, 2002 Ford Explorer

Making a hummig sound or more like a growling sound from the rear end .I thought it was tires so I bought four new ones and it is still there.Anybody heard of this before? might be U-joint ,wheelbe...

richy8357, 1991 Ford Explorer, Pierce, NE

what would cause a trans. to just all of a sudden lose reverse and start leaking fluid out the over flow tube. it was -15 degrees that day. just wondering what's going on here. thanks rich

eamr, 2003 Ford Explorer, 4.0L V6, Miami, FL

The car is a '03 Explorer AWD on 38k.
Right after i travel through a rough/jumpy surface there is some grinding noise coming from the front, the car starts pulling to the left with a slight jerky/...

Bern, 2002 Ford Explorer, Kent, WA

When the speed is less than 10 mph and I have a passenger, there is a creak in the rear of the vehicle. As the speed picks up, the creak disappears. Without a passenger, the creak is barely notic...

djsenterprises, 2002 Ford Explorer, 4.0L V6 SOHC, Grain Valley, MO

My clutch fan stays kick in most of the time .Is this a bad clutch on the fan or a sensor?

Toothpik, 1994 Ford Explorer, Waterford, PA

I recently put a 94 Ford Exporer 4.0 engine in my 92 Explorer. Where the distributor used to go into the old cars is a gear and a cap (for the 92)The 94 has the same only with wires or some kind of...

guitard00d, 2000 Ford Explorer, 4.0L V6, Scottsbluff, NE

My Explorer only seems to do this when it's raining or when driving on wet snow. At random times, could be every 1 minute or could be every 15 minutes. My transmission acts like it's down shifting ...

papi, 1994 Ford Explorer, Lawrence, MA

transmission wouldn"t shift from 1 to 2 until it warmed up so i changed filter and it still does it,any answers would be appreceiated.

papikev, 1997 Ford Explorer, Fairfield, CA

front blower does not operate
fuses ok what might the problem be

George 01, 1995 Ford Explorer, Clifton Heights, PA

Overdrive light flashes and shop said I need a trans converter drives fine and shifts good

fisherman, 2002 Ford Explorer, 4.0L V6, Dixon, IL

fill up with gas the other day and gauge has not come off full. Based on miles since fill up it should be between half and three quarters. What could cause this and what can I do to fix it?

roselyn, 2002 Ford Explorer, V6, Indianapolis, IN

heater blows, but blows out cold air, had thermostat and hoses replaced...they say it could be the heater core, what do you think??

Belinda, 1997 Ford Explorer, V8, Pittsburgh, PA

I was driving my car tonight and the abs light came on and I heard a whirling sound, more so when I applied the gas. I thought it was related but I don't think so now. The whirling sound continue...

drwhit45, 2003 Ford Explorer, 4.0L V6, Cedar Hill, TX

Is there a recall on the cracks in the rear gate panel?
I have a small leak under neath the front end it looks like power steering fluid how can I tell

Suicide Puppets, 1997 Ford Explorer, 5.0L V8, Newville, PA

Heater core is fine, it blows cold air, the air conditioner works fine. not sure what the problem is. it did work fine till yesterday when I tried to use it. the weather was good here for a few day...

Joe C, 2002 Ford Explorer, Grand Blanc, MI

This morning was a cold start.The engine rpm's went high for a brief second.Started smelling oil and found a hole in the rocker cover.Looks like a timing chain in that location.What do you think ca...

Jeffrey101, 1994 Ford Explorer, Palatine, IL

The truck will turn on no problem, but as i go to pull it out or go forward it shuts off. If it does happen to run it only goes for 5-10 min and will shut off as soon as i break or slow down.

p0ps_69, 2000 Ford Explorer, 4.0L V6, Aberdeen, SD

engine running poorly, codes say misfire on cyl 1 and 2. also bank 2 lean. changed fuel injectors,coils,plugs and wires still the same any ideas???

priince, 1997 Ford Explorer, 5.0L V8, Milton, PA

Car starts up fine... But when I start driving, the car has a hesitation to it when I drive on low speeds and when I want to speed it up, the car hestitates when I put the gas... Help!!

chief4, 2001 Ford Explorer, Gaffney, SC

when i first crank car gas guage shows correct amount of fuel after car runs a while gas guage goes to empty and light comes on

Ford Explorer Car Reviews (34)

2001 Ford Explorer, bleueyez, Beaumont, CA, March 18, 2010 19:41

I love this car. The reliability and dependability are without a doubt the best characteristics of this make and model. Gas milage isn't great, 19mpg (everywhere) if you don't put your foot in it to often.
Brakes (though they were totally replaced before I purchased it) the best but don't make any sudden moves it will flip. Lights always work (all of them) smoging isn't a problem. I have had to replace the back gate locking system but only once and no problem since. Air is the best and not to hard on the milage. I have had this car 4 years and still love it.

2005 Ford Explorer, SpoExplorer, Spokane, WA, March 14, 2010 20:56

I've owned this previously one owner vehicle for almost a year and have to say that it is solid, quiet and dependable. At 64000 (this weekend) I replaced the front shocks / struts. Had to take the upper ball jt loose along with the stabilizer link to get the assembly back into place. All went well basically and decided to replace the front pads (about 1/3 left) since I had it on my hoist. Easiest brake pad replacement job I'd ever done. Paint is exceptionally nice (Stone and cream), leather interior is fine but leather un-cared for cracks, face it. I condition mine about everyother month to keep it supple. Rear door speaker "blew" so replaced both with Kenwoods, great sound from the Audiophile system ....... and no problems like some others state. To the guy that had difficulties getting his door panel off, get a Haynes manual for God's sake! EZ instructions for about everything you need to do and has torque specs when you need them. I maintain my vehicles regularly and make sure minor stuff gets fixed right away so that it keeps the major problems from ever occuring. What I do not like is the miserable 14.3 MPG around town with this 4.0 V6! I got rid of my 04 Supercrew with the 5.4 V8 when gas went to $4. gal. Sadly that got better mileage (14.7 -15.3 in town) around town and was the absolute most versatile vehicle I've ever owned out of 71. The other minor irritant is the drive by wire "lag" as you turn a corner then apply the gas ...... that lag is irritating but an inheritant issue with drive by wire. It is NOT a transmission or engine control issue as I read someone advised an owner in the Q & A section. Finally, I agree with the guy that had owned Range Rovers and said that once you get past your image issues, this is a great, dependable vehicle all around....... and thousands less.

2008 Ford Explorer, wombat, West Milford, NJ, March 03, 2010 11:31

lots of problems with sensors, always has to have diagnostics run at $400 a pop, before ford will repair anything, this is a model NOT TO BUY, unless you have lots of money every time the sensors screw up, so far 5 have gone on this, because it is over the mileage ford are not interested, minimum i have had to spend on each repair is over $1500, but i give credit it is a dream to drive and comfortable when driving cross country, just so dam expensive to repair.

1999 Ford Explorer, BobZ, Needham, MA, February 28, 2010 08:19

I bought the SUV used at 68000. It now has 90000. Had the manifold replaced and some tie rod work. The a/c will need correction this summer ('10) as well as the fan switch. The SUV rides like a truck - typically bumpy, but the AWD is fantastic - never had a problem getting through snow or sleet. The power steering requires high effort, but tracks straight. I've had the SUV for 5 years now and it runs great. No engine/tran problems. All electrics work fine (except as noted.) Body has no rust.

2002 Ford Explorer, Z-man 2010, Littleton, CO, February 07, 2010 10:25

Like this SUV a lot. Have owned a 1994 Ford Explorer and love that the quality is back, which is why Ford really seams to be the only competition for the Japanese. Owned Ford, Toyota, Honda, Infiniti, Nissan. Was pleasantly surprised at the look, feel and drive of the 02 Explorer. Still own it and have very little done to it. Sensor replaced a couple of years ago, brakes are actually good. I owned the Ford Explorer Sport Trac, which seems to blow through the pads and rotors. Learned how to replace brakes and save money quickly. New problem with this XLT on Overdrive flashing driving in the mountains of Colorado on the highway. Might be a sensor, could be worse. Only other problem I have had is the back air control makes a clicking sound if you work controls in the second control panel. Couple hundred dollars for a piece of plastic, or control it with the front one.

1994 Ford Explorer, rhlandis, Omaha, NE, January 15, 2010 09:23

I absolutely love my 94 Ford Explorer. The only thing, other than routine maintenance, that I have had to do to it was to replace the cheesy fiber lower intake manifold gasket. Do yourself a favor and use the metal one that Ford now offers. Although the 1st generation Explorer's have all the aerodynamics of a shoebox, Ford did a great job of blending style and function, with this rugged little utilitarian vehicle. It gets around in the snow like nobody's business, and has towed a good many sub compacts (and a few full sized 4X4s) out of assorted snowbanks. I was leery about "pushbutton" 4 wheel drive (never had one before), but I'm a fan now. She starts to spin a little, just push the button, 4X4 engages and off you go. She's not once left me sit. Take care of it, and it'll take care of you. I do, however, wish that the engine had a bit more power, but that's the only thing that I'd change about this well built, rugged and durable piece of equipment.

1995 Ford Explorer, jason2sweet, Springfield, OH, January 09, 2010 13:52

does good

1994 Ford Explorer, deadhalk, Saginaw, MI, December 06, 2009 22:15

I have a 94 Explorer XLT with about 181,000 miles. As soon as I bought it, I had to replace the water pump, and replace the brakes. The U-joints need to be replaced and the ball joints, and the tie rods, and the shocks, I plan on putting a 3" lift on it, and re-due the body, but I have a lot of time to make it look better. I bought new tires for it for the winter and I love the way it looks. I think that it will make a great mud and deep snow toy. The Good Year Dura Trac is a good buy. I really hope that with the time and money I plan to put in this SUV is going to be worth it. I hope.

2000 Ford Explorer, smokey65, Tamaqua, PA, November 24, 2009 16:44

Humm where to start with problems? thermostate off the dealers lot, both front bearing/hub assembles, (not at once either ford refused to do both at once since it was under warranty they were done a week apart) rear bearings (bolt on the spider broke while changing bearings so new axle) all doors are closed, slammed shut and door ajar light still one ended up pulling both dome lights out, Save people the hassle don't buy a exploder, i mean explorer

2005 Ford Explorer, nickell, Greensboro, NC, November 18, 2009 07:13

66k miles and only oil changes. Besides the poor fuel efficiency, this car is great. Good acceleration, smooth ride. I do get the false 4X4 engagement described in one of the TSBs when I make sharp turns at low speeds, but not a big deal. Bought the leather seats, which was a mistake. Had two of them replaced under warranty after about 6 months. Car is 4 years old now and they are all cracking.

2005 Ford Explorer, sic102, Irvine, CA, October 13, 2009 20:15

Bought new in July 2005, currently has 62,000 miles. Apart from oil changes, still on original tires (which need replacing), rear left passenger window and rear windshield wiper no longer worker. Oh, and the CD palyer has been jammed for 6 months. Electrics are clearly not this car's strong points. Other than that, love this car...

1998 Ford Explorer, gene978, Fitchburg, MA, September 15, 2009 05:42

Bought this car in 2002 from a dealer. She had 50K on her. She now has 80k and I must say has been trouble free driving. Had to have the A/C charged and the thermostat changed and the factory radio was replaced under warranty. Other then that oil changes. Period!

1999 Ford Explorer, Aysha2412, Miami, FL, August 28, 2009 21:01

I've had my Explorer for 10 years now,it had 7 miles when I brought it and now I have 222,652 miles. Beside the 3 recalls, the hood, the seatbelt and the tires I must say I've had no major problems until now (Engine oil pump)and I'm not going to complain. Thumbs up to Ford!

2002 Ford Explorer, tcoxboy, Loris, SC, August 21, 2009 05:51

Love it

1994 Ford Explorer, GZilla, Vacaville, CA, July 25, 2009 08:55

I purchased mine used with 117K on it. I have never owned a Ford SUV. This one handles better than my 1996 Blazer. It was well maintained by the previous owner. The brakes are excellent, the suspension and steering impressed me a lot. It is roomy. At 117K, it is smooth when driving and very quiet.

2005 Ford Explorer, Elkhorse, Monument, CO, July 24, 2009 18:00

I've had three Explorers (1998, 2000, and this 2005) and three Range Rovers (1999, 2000, and 2003). All Rovers have sucked reliability-wise, and the Explorers have been more reliable - plus the 2005 Explorer incorporates a lot of RR features except is more reliable. Sure, the Rover is a Rover with all its panache' but once you get past that status symbol phase in your life, the Explorer is your steady companion.

2006 Ford Explorer, Lacoy, Pittsburg, NH, July 23, 2009 06:38

Bought my 2006 explorer 6 months ago 37000 miles on it.The engine hesitates at 55 MPH and I hear a buzzing noise when engine shifts,possibly a loose heatshield.Replaced spark plugs also PCV valve which is heated (5hrs to change PVC)No check engine light so tech.can,t fix. NO MORE FORDS

2000 Ford Explorer, z32royale13, Greensboro, NC, July 22, 2009 07:55

Bought the 2000 Explorer with 75,000 miles in '05 (was formerly a Company vehicle). I have 250,000 miles on it now. I have replaced the following ONE TIME - spark plugs and wires, fuel filter, upper and lower intake gaskets, belt, thermostat, mass air flow sensor, a few miscellaneous valves and hoses, rear end racers and bearings, front wheel bearings, internal timing cassette, lower ball joints, front driverside window motor, and actuators. I stripped the radio and speakers and put my own in because I wanted to. Keeping in mind of course this is in addition to regular maintenance (air filters, oil changes, brakes, and tires). Not bad for 40,000 miles a year - 90% highway. In my opinion at least.

2004 Ford Explorer, ARTiger, Jonesboro, AR, July 13, 2009 06:40

Tranny, differentials and A/C system are problems on this vehicle.

1992 Ford Explorer, teacherkim, Magnolia, TX, July 06, 2009 03:35

Bought brand new in Dec. 1991. Only problem have been with A/C. Still driving it with 130,000.

2004 Ford Explorer, explorerranger, New Virginia, IA, June 26, 2009 05:21

good overhall

2001 Ford Explorer, gpawpcola, Pensacola, FL, May 27, 2009 16:56

had to replace the swithch on the master cylinder due to a recall for possible fire hazard. had to repace the fuel pump-mechanic said it was because i ran the gas level in the tank get to low to often-evidently the gas cools the pump. had to replace the back window wiper twice, the cd player doesn't work and it has five cd's stuci in it.the left front wheel cylinder quit working causing the left disc brake to wear out prematurely. vacuum line hose on the engine broke causing the engine to run roughly. replaced the windshield wiper switch on the column.

2002 Ford Explorer, skillernj, Skillman, NJ, May 25, 2009 07:44

Bought the new 2002 design when it first came out. Had a 1996 Explorer before that and loved it except that I replaced the fuel float twice. On my 2002 - I only drive about 10000 miles per year, combination back roads and light highway. So far - I have a problem with differential - when it "goes" it will be expensive. My rear windshield wiper crapped out within the first 2-3 years. My driver's side window quit in 2008. I couldn't get the door apart easily to repair it so kept putting it off until one day I got in the car, turned on the engine and smelled something odd. Traced it to an electrical fire type smell near the window switch - then saw smoke - and that was with the ignitiion OFF! Got that door panel apart really fast after that as I wasn't worrying about any damage. Glad I was in the driveway. Replaced the switch myself and all is well, but hard to get the door panel back together. Also having a problem with "dim" dash lighting. Figuring all this is pointing to some horribly expensive electrical problem. Oh yeah, something started going wrong with engagine in and out of 4WD pretty early in the game. Ford builds trucks so you would think they's be good at the 4wd.

I really liked my former Explorer and this one is just right size-wise, but come on, can we get rid of these design and engineering problems please? Why do cars have to be so draining to own? I like my Explorer, except for the probs, but would prefer to love it!

1998 Ford Explorer, 90049er, Los Angeles, CA, April 28, 2009 21:16

I've owned a 1998 Sport (2WD) for 11 years. Its got over 100,000 miles and been a great car. We had one right at 40,000 miles - motor on drivers seat was one. But this car goes and goes with a little preventive maintenance. Its probably been 5 years since I had to go to get anything broken fixed on it. Some small plastic pieces are having troubles but, hey, its 11 years old. WAY WAY WAY more reliable than my Mercedes.

2006 Ford Explorer, CTB, Goshen, VA, April 20, 2009 15:06

Have 55000 miles on Explorer. Engine light has been on 3 times. Over two thousand dollars spent to repair the engine light problems. If your engine light comes on, take it for a check-up ASAP. Ford could have done much better on the design of the panel. If the car was driven to work 5 days per week I would have sold it long ago. My wife works a few hours a week and is pretty much its only driver. You know, she wouldn't part with it. She loves that SUV.

1996 Ford Explorer, shag, Maysville, KY, April 15, 2009 13:37

Ihave had my explorer for 7 years and my truck is still running very good. I`m starting to feel a little transmission slippage,but i have about 160,000 miles on it.

1999 Ford Explorer, babygirl017, Arlington, VA, March 15, 2009 08:01

I have a ford explor limited adition and I love it! It has 163,000miles on it on it and the most trouble I have with it is keep replacing bearings. My radio fads in and out, and sunroof stopped working, and heated seats on driver side. To me this is a normal stuff considering the yr. Other then that I love it and very glad I made my choice.
I bought cash froma dealer in Pa e-burg. paid 9,000 for it back in 2003. I was wondering to can I have my bearing just repaired instead of replacing? I failed inspection because of the bearing, and muffler needs repairing (normal wear, rusted) and they said something about my head lights needing ajusting...never heard of that. I figure I just get new ones since I have never had'em replaced in the first place. Also my new tires in 2005, should I get new ones? Cost so much to get four tires!!
I live in Va Crystal City so I do not drive it much just to gorcery store and once a month maybe up to PA n Jersey. Other then that it sites in underground parking and I just start it up every now and again. Sometimes I drive around town just to get motor going a bit.

1994 Ford Explorer, murraye, Vincennes, IN, January 29, 2009 17:21

Alright to start off with I bought this at a buy there pay here place. It was the only thing I could get at the time for my needs...Well it had 183000 miles on it when I got it. I had to fix something every couple of miles and then 6 months later I was driving down the highway from work during an ICE STORM. Worried not to crash and tried to see if I could stop on the road before the interestion and what happens? I CAN GO ANYWHERE, not foward, or backwards. I was stuck in the middle lane with my blinkers on. Thankfully after sitting there for 30 min a man asked me if I would like to be pushed into a parking lot near buy. Since I had called 911 and said a lot of 911 calls were being made and that someone would be there when they could. So then 15 min after I was in the parking lot the police man came and I asked for a tow truck company number. This happened at midnight I got home at 3:00 am. So do not buy a used 1994 Ford Explorer for my experience has not been so great.

2002 Ford Explorer, Sheilah, Jasper, IN, January 08, 2009 16:20

I bought my Ford 2 years ago. Love it. Except..when it desides it dosen't want to start, mainly in cold weather. It does not turn over,nothing. I would just like to know what the problem is

1999 Ford Explorer, dragos, Midvale, UT, December 17, 2008 20:03

I bought My 99` explorer 3 years ago, and only put 7000 miles ontop of the 148000 that was already on it. At this point I`d say this vehicle is a great truck in all kinds of weather(rain, snow and sun). the only problem I`ve had is repeat CHECK ENGINE light comes on. When this happens I get code(s)PO171 andPO174,These are bank1 and bank2 running lean!. At this point I have replaced everything but the EGRsensor

2002 Ford Explorer, kENT, Ann Arbor, MI, December 14, 2008 12:19

2002 Explorer- 6 cyl.
Bought the car new in 2002. Now have 106500 miles on it. 4 wheel Auto not working but manual low 4 wheel drive does. Replaced breaks and tires around 80,000. also had to replace wheel bearings and differential seal. at various times. Have an "annoyance" with the gas gage working intermittently in cold weather. Still love to drive it! Gas milage is about 22 MPG.

1996 Ford Explorer, hemicuda, South San Francisco, CA, December 08, 2008 13:23

We bought this Ford explorer new in 1996 after looking at Nissan pathfinder and Toyota 4 Runner we decided the explorer because of the 302 V8 engine, with 182,000 miles on it, still runs strong and looks good. The engine , brakes, transmission are holding up well.

1993 Ford Explorer, spur, Huntsville, AL, December 01, 2008 18:59

I've had my Explorer for 15 years and it currently has over 276,000 miles. It still runs great. Got to say that I've gotten my money's worth out of this one!

1998 Ford Explorer, mhartley, Irvine, CA, October 24, 2008 13:31

I have had my explorer for 2 years now. It is an older car, but it still looks and drives great. A Ford still running at 135,000 miles. I bet it will make it to 200,000.

Ford Explorer Problems

Brakes The front brakes may stick, bind, or grab. This can happen when the front brake caliper pins become corroded.
Engine Hard cold starts, stalling of the engine while idling, and hesitation while accelerating may indicate that a new "idle air bypass kit" should be installed. The idle air bypass helps the engine idle when the accelerator is not pressed.
Exhaust & Emissions 5.0L V8
The exhaust manifolds had a tendency to crack and create an exhaust leak.
Suspension & Steering
  • The radius arm bushing may wear, causing a clunking or popping noise when driving over bumps. To repair, the bushings need to be replaced. Depending on the severity of the wear, the brackets may also need replacement. Driving with worn bushings will shorten tire life and cause tire cupping (uneven tire wear).
  • Failure to change the power steering fluid can cause the fluid to become gray with metal particles. The power steering pump then makes a growling noise when the wheel is turned; the pump should be replaced. Life of the power steering gearbox and pump will be shortened if the fluid is not serviced regularly.
Drive Train If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, there is an updated differential clutch kit available.
Heating & Air Conditioning The O-ring seals in the AC couplings can develop leaks. Condensers can also crack and leak, which is sometimes misdiagnosed as a leaking coupling.  The condenser cracks out of sight, under the radiator support, so it looks like the coupler is leaking. Leak testing with fluorescent dye will help locate the exact source of the leak.

Ford Explorer Recalls and TSBs

Ford Explorer Recalls (Recent)

Body, Interior & Misc.: SEATS:FRONT ASSEMBLY:RECLINER
Campaign Number: 03V281000
Dates Manufactured: 05/1997 to 08/2002
Number of Vehicles Affected: 1,552,880
Model Years Affected: 1998, 1999, 2000, 2001
Date Owner Notified: 08/2003

Defect Summary: ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH HIGH BACK SEATS, THE UPPER BOLT ON THE DRIVER¿S SIDE HIGH BACK SEAT, THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME, COULD FRACTURE. IF THE BOLT FRACTURES AND DOES NOT JAM IN THE SEAT BACK FRAME, THE SEAT BACK MAY RECLINE UNTIL IT MAKES CONTACT WITH AN OBJECT BEHIND THE SEAT, SUCH AS THE SECOND ROW SEAT CUSHION.

Consequence Summary: THE DRIVER COULD POTENTIALLY LOSE CONTACT WITH THE STEERING WHEEL OR FOOT PEDALS DURING SUCH AN EVENT, INCREASING THE RISK OF A CRASH.

Corrective Summary: DEALERS WILL REPLACE THE DRIVER SEAT UPPER BOLT WITH A METAL SPACER AND BOLT. IN ADDITION, SEATS WITH TUBULAR BACK FRAMES WILL HAVE THE FULLY THREADED LOWER RECLINER BOLT REPLACED WITH A PARTIALLY THREADED BOLT. OWNER NOTIFICATION BEGAN ON AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Recall Notes: FORD RECALL NO. 03S04.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Body, Interior & Misc.: STRUCTURE
Campaign Number: 03V094000
Dates Manufactured: 08/2000 to 03/2003
Number of Vehicles Affected: 3,674
Model Years Affected: 2000, 2001, 2002, 2003
Date Owner Notified: 03/2003

Defect Summary: CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

Consequence Summary: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

Corrective Summary: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

Recall Notes: CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Body, Interior & Misc.: STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS
Campaign Number: 04V442000
Dates Manufactured: 08/2000 to 06/2003
Number of Vehicles Affected: 955,732
Model Years Affected: 2002, 2003
Date Owner Notified: 09/2004

Defect Summary: ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.

Consequence Summary: IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.

Corrective Summary: DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Recall Notes: FORD RECALL NO. 04S20.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Body, Interior & Misc.: VISIBILITY:GLASS, SIDE/REAR
Campaign Number: 07E104000
Number of Vehicles Affected: 1,657
Model Years Affected: 2002, 2003, 2004, 2005
Date Owner Notified: 01/2008

Defect Summary: CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

Consequence Summary: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

Corrective Summary: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER¿S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.

Recall Notes: THIS RECALL ONLY PERTAINS TO CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS, LTD. (DOT-430) AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE VEHICLES LISTED ABOVE. CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Drive Train: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
Campaign Number: 00V395000
Dates Manufactured: 06/1998 to 11/1999
Number of Vehicles Affected: 100,500
Model Years Affected: 1999, 2000
Date Owner Notified: 01/2001

Defect Summary: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH THE 3.27 OR 3.55 AXLE RATION. THE SUBJECT VEHICLES HAVE A POWERTRAIN CONTROL MODULE THAT COULD ALLOW THE VEHICLE TO EXCEED THE DESIGN INTENT TOP SPEED. AT THESE EXTREME SPEEDS, THE VEHICLE COULD BE CAPABLE OF EXCEEDING THE SPEED RATING OF THE TIRE.

Consequence Summary: OPERATING THE VEHICLE ABOVE THE MAXIMUM SPEED RATING COULD LEAD TO A TIRE FAILURE WHICH AT THESE SPEEDS COULD RESULT IN A CRASH.

Corrective Summary: DEALERS WILL REPROGRAM THE POWERTRAIN CONTROL MODULE.

Recall Notes: OWNER NOTIFICATION BEGAN JANUARY 23, 2001.OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Drive Train: TIRES:SIDEWALL
Campaign Number: 01V171000
Dates Manufactured: 08/2000 to 04/2001
Number of Vehicles Affected: 52,000
Model Years Affected: 2002
Date Owner Notified: 06/2001

Defect Summary: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.

Consequence Summary: OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.

Corrective Summary: DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.

Recall Notes: ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Drive Train: TIRES:TREAD/BELT
Campaign Number: 01X001000
Number of Vehicles Affected: 13,000,000
Model Years Affected: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Date Owner Notified: 06/2001

Defect Summary: THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Consequence Summary: SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.

Corrective Summary: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 00V422000
Dates Manufactured: 05/1996 to 10/1998
Number of Vehicles Affected: 220,000
Model Years Affected: 1997, 1998
Date Owner Notified: 03/2001

Defect Summary: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH 4.0L SOHC ENGINES AND STILL RETAIN THE ORIGINAL THROTTLE BODY (PART NUMBERS 97JF-9E926AB OR 97JF-9E926-AC). SOME OF THE ORIGINAL THROTTLE BODIES INSTALLED ALLOWED A GAP BETWEEN THE PLATE AND BORE TO BE BUILT TOO NARROW. THIS REDUCED CLEARANCE ALLOWED THE ENGINE DEPOSITS NORMALLY PRESENT IN THE THROTTLE BODY TO CONTACT OR BRIDGE THE GAP. IF THE ENGINE DEPOSITS BRIDGED THE GAP BETWEEN THE THROTTLE PLATE AND BORE AND THEN HARDENED, ON THE INITIAL APPLICATION OF THE ACCELERATOR PEDAL AFTER THE ENGINE HAS COOLED, THE OPERATOR WOULD NEED TO APPLY ADDITIONAL FORCE TO THE ACCELERATOR PEDAL TO BREAK THE BRIDGE.

Consequence Summary: THIS COULD RESULT IN ENGINE SURGE WHEN THE ACCELERATOR PEDAL BREAKS FREE.

Corrective Summary: DEALERS WILL REPLACE THE ORIGINAL THROTTLE BODIES.

Recall Notes: OWNER NOTIFICATION BEGAN MARCH 5, 2001.OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 07V336000
Dates Manufactured: 04/1991 to 05/2004
Number of Vehicles Affected: 3,600,000
Model Years Affected: 1999, 2000, 2001
Date Owner Notified: 08/2007

Defect Summary: ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence Summary: THIS COULD RESULT IN AN UNDERHOOD FIRE.

Corrective Summary: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

Recall Notes: FORD RECALL NO. 05S28.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION;S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 06V286000
Number of Vehicles Affected: 1,200,000
Model Years Affected: 1998
Date Owner Notified: 08/2006

Defect Summary: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence Summary: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Corrective Summary: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

Recall Notes: FORD RECALL NO. 05S28.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Drive Train: VEHICLE SPEED CONTROL:CABLES
Campaign Number: 03V280000
Dates Manufactured: 03/1999 to 12/2000
Number of Vehicles Affected: 448,005
Model Years Affected: 1999, 2000, 2001
Date Owner Notified: 08/2003

Defect Summary: ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL AND 4.0L SOHC ENGINES, IF THE STRAND COVER ON THE SPEED CONTROL CABLE BECOMES FLARED AT THE END, THE SPEED CONTROL CABLE MAY BIND WHEN THE SPEED CONTROL IS ACTIVATED.

Consequence Summary: THE THROTTLE RETURN SPRING FORCE MAY NOT BE SUFFICIENT TO OVERCOME THE BINDING CONDITION WHEN THE SPEED CONTROL IS DISENGAGED. BRAKING FUNCTION WOULD BE MAINTAINED THOUGH STOPPING DISTANCES MAY BE INCREASED.

Corrective Summary: DEALERS WILL INSPECT THE SPEED CONTROL CABLE AND, IF NECESSARY, REPLACE IT. OWNER NOTIFICATION BEGAN AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Recall Notes: FORD RECALL NO. 03S03.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E049000
Number of Vehicles Affected: 27,176
Model Years Affected: 2001, 2002, 2003, 2004, 2005
Date Owner Notified: 07/2006

Defect Summary: CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Corrective Summary: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

Recall Notes: THIS RECALL ONLY PERTAINS TO AFTERMARKET REPLACEMENT EQUIPMENT AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES MANUFACTURED BY THE VEHICLE MANUFACTURERS.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED ¿LAMP MODEL NUMBERS.¿CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E026000
Number of Vehicles Affected: 61,944
Model Years Affected: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Date Owner Notified: 04/2006

Defect Summary: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Corrective Summary: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Recall Notes: THIS RECALL ONLY PERTAINS TO PRO-A MOTORS AFTERMARKET LAMPS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED "LAMP MODEL NUMBERS."CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Engine: FUEL SYSTEM, GASOLINE
Campaign Number: 06E056000
Number of Vehicles Affected: 58,640
Model Years Affected: 1999, 2000, 2001
Date Owner Notified: 08/2006

Defect Summary: CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Consequence Summary: FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Corrective Summary: UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

Recall Notes: THIS RECALL ONLY PERTAINS TO UFI FILTERS USA (PUROLATOR) AFTERMARKET FUEL FILTERS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Suspension & Steering: SUSPENSION
Campaign Number: 00V402000
Dates Manufactured: 08/1994 to 10/1996
Number of Vehicles Affected: 810,000
Model Years Affected: 1995, 1996, 1997
Date Owner Notified: 12/2000

Defect Summary: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence Summary: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Corrective Summary: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

Recall Notes: OWNER NOTIFICATION BEGAN DECEMBER 15, 2000. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Ford Explorer Technical Service Bulletins (Recent)

Body, Interior & Misc.: TRAILER HITCHES
Service Bulletin Number: 5252
NHTSA Number: 10018934
Model Years Affected: 2004, 2005
Date of Bulletin: 01/2006

Bulletin Summary: NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS.

Drive Train: POWER TRAIN
Service Bulletin Number: 645
NHTSA Number: 10019947
Model Years Affected: 2004, 2005
Date of Bulletin: 05/2006

Bulletin Summary: NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS.

Drive Train: POWER TRAIN
Service Bulletin Number: 5612
NHTSA Number: 10017898
Model Years Affected: 2004, 2005
Date of Bulletin: 12/2005

Bulletin Summary: DELAYED OR HARSH REVERSE ENGAGEMENTS - 5R55S TRANSMISSION - VEHICLES BUILT PRIOR TO 09/23/2004.

Drive Train: POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
Service Bulletin Number: 18815
NHTSA Number: 10018069
Model Years Affected: 2005
Date of Bulletin: 12/2005

Bulletin Summary: A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE.

Drive Train: TIRES
Service Bulletin Number: 637
NHTSA Number: 10019384
Model Years Affected: 2003, 2004, 2005
Date of Bulletin: 03/2006

Bulletin Summary: LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP.

Drive Train: TIRES
Service Bulletin Number: 52624
NHTSA Number: 10018938
Model Years Affected: 2004, 2005
Date of Bulletin: 01/2006

Bulletin Summary: VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.

Electrical & Lights: COMMUNICATIONS:BACK UP ALARM
Service Bulletin Number: 5419
NHTSA Number: 10017904
Model Years Affected: 2002, 2003, 2004, 2005
Date of Bulletin: 12/2005

Bulletin Summary: FALSE PARKING AID WARNINGS.

Electrical & Lights: DIGITAL INSTRUMENT PANEL
Service Bulletin Number: 61710
NHTSA Number: 10021038
Model Years Affected: 2004, 2005
Date of Bulletin: 02/2007

Bulletin Summary: MIL ON WITH P0463 OR ERRATIC FUEL GAUGE OPERATION.

Engine: ENGINE AND ENGINE COOLING
Service Bulletin Number: 41601
NHTSA Number: 10018745
Model Years Affected: 2002, 2003, 2004, 2005
Date of Bulletin: 01/2006

Bulletin Summary: WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.

Engine: FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
Service Bulletin Number: 5213
NHTSA Number: 10019379
Model Years Affected: 2002, 2003, 2004, 2005
Date of Bulletin: 03/2006

Bulletin Summary: MALFUNCTION INDICATOR LAMP ON WITH PCM DIAGNOSTIC TROUBLE CODE P0463 AND/OR IC DIAGNOSTIC TROUBLE CODE B1201 - FUEL GAUGE DROPS TO EMPTY OR SLOW TO UPDATE AFTER REFUELING.

Engine: FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
Service Bulletin Number: 6167
NHTSA Number: 10021052
Model Years Affected: 2004, 2005
Date of Bulletin: 02/2007

Bulletin Summary: MIL ON WITH DTC P0463 OR ERRATIC FUEL GAUGE OPERATION.

Exhaust & Emissions: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
Service Bulletin Number: 05N04
NHTSA Number: 10018959
Model Years Affected: 2002
Date of Bulletin: 01/2006

Bulletin Summary: EXTENDED COVERAGE PROGRAM 05N04 - EXTENDED COVERAGE FOR COMPOSITE INTAKE MANIFOLD. THIS PROGRAM IS BEING PROVIDED AS A SETTLEMENT TO A CLASS ACTION LAWSUIT. THE TERMS OF THE SETTLEMENT EXTEND THE COVERAGE OF THE ALL-COMPOSITE INTAKE MANIF

Heating & Air Conditioning: ELECTRICAL SYSTEM
Service Bulletin Number: 5262
NHTSA Number: 10018937
Model Years Affected: 2004, 2005
Date of Bulletin: 01/2006

Bulletin Summary: MIL ON WITH DTC P0191 WITH OR WITHOUT VARIOUS DRIVABILITY SYMPTOMS AND/OR ADDITIONAL DTCS.

Heating & Air Conditioning: ELECTRICAL SYSTEM
Service Bulletin Number: 19091
NHTSA Number: 10019800
Model Years Affected: 2002, 2003
Date of Bulletin: 04/2006

Bulletin Summary: LOW OIL PRESSURE INDICATION/WARNING, A/C COMPRESSOR INOPERATIVE AND/OR NO CRANK CONDITION ON 4.6L EQUIPPED VEHICLES.

Suspension & Steering: SUSPENSION:FRONT:WHEEL BEARING
Service Bulletin Number: 51710
NHTSA Number: 10018064
Model Years Affected: 2002, 2003, 2004, 2005
Date of Bulletin: 12/2005

Bulletin Summary: NOISE FROM REAR WHEEL HUB BEARINGS.

Find the right shop for your Explorer
The best shops near you - with ratings and reviews
(City and State or Zip)
Get inside info about your Explorer
Common problems and Q&A
Recalls, ratings & reviews
Track your Explorer's service
Keep everything online in one place. Get service reminders

Most Common Ford Repair Estimates