2002 Ford Expedition Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 Ford Expedition

2002 Ford Expedition Problems

TSB For Possible Ejection of Spark Plug From Cylinder Head

There is a technical service bulletin for the V8 engines regarding a possible problem with the spark plug being ejected from the cylinder head, damaging the threads in the spark plug hole. If the vehicle is under warranty, cylinder head replacement is recommended. If the vehicle is out of warranty, Ford authorized the use of a specific thread insert to repair the head.

Ignition Coil Failure Due to Excessive Spark Plug Gap

An illuminated Check Engine Light could indicate that one or more of the ignition coils has failed due to excessive spark plug gap. To fix this problem, the ignition coils that have failed, the spark plugs, and all coil boots should be replaced.

Rough Idle Caused By EGR Sensor Sticking

Intermittent rough idle may be caused by the EGR sensor sticking, causing the EGR valve to stay slightly open. Our technicians tell us the valve and sensor must be replaced together to correct this concern.

See More Problems (6)

2002 Ford Expedition Recalls

Recall 05V388000
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
Vehicle With Installed Southern Comfort Running Boards Recalled Due to Board Lamp Failure

The courtesy lamps on affected running boards may overheat when exposed to moisture and road salt. Overheating may cause the lamps and boards to melt or start a fire. Dealers will replace the wiring harness for these running boards.

See More Recalls (2)

2002 Ford Expedition Reviews

Replaced serpentine belt then alternator . Now the shift cable has broken or something . All this has happened this month. I hope when we fix this it will go for a while & not cost me money for a month or two. When its not broke its a good truck
I bought a 2001 with 6 miles on it ( she now has 149000! ), and have been 90% thrilled and 10% pissed. Everything with this SUV is fine, great even- except for really one thing: paint issues. The fiberglass hood is corroding, which is weird, and Ford knows about the problem but wont fix it, even under warranty. So Im not happy with those prcks for that, but otherwise she is a great truck! I wi...
best car I ever had

See More Reviews (3)