2009 Ford E-250 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2009 Ford E-250

2009 Ford E-250 Problems

Front End May Make Rattle Noise Over Bumps, Handling Issues

The front end may make a rattle noise over bumps. There may be handling issues, and play in the front wheels on inspection. If there is up and down movement on the front wheels while the lower control arms are being supported, inspect the upper and lower ball joints for excessive play. These are prone to failure from moisture entry and lack of lubrication. The ball joints should be replaced as needed.

Coolant Leakage from Heater Core, Possible Leakage onto Passenger Side Foot Well

Electrolysis can cause repeated failures of the heater core and radiator. The diagnosing technician should check for voltage present in the coolant, with the battery disconnected, because electrical current in the coolant causes electrolysis. Corroded or deteriorated parts should be replaced, and the coolant should be flushed. Ground straps can be added to help prevent future corrosion of components.

Engine Oil Leaks from Cylinder Head Area

Engine oil may leak externally from the cylinder head gasket. The gaskets were contaminated with metal debris from the factory – between the block and gasket and/or the head and gasket. To correct, the head gasket must be replaced and the mating surfaces on the cylinder head and block need to be inspected for chips or damage. In some cases the cylinder head will not be repairable and will need replacement.

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2009 Ford E-250 Recalls

Wheel Chair Lift Platform May Fall From Lift

On wheel chair lift equipped vehicles, the lifts have folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position. This can result in the lift platform falling from the vehicle. Dealers will inspect the link arms for damage or for displaced bearings. The platform will be inspected for cracks, and any damaged parts will be replaced free of charge to resolve the concern.

Wheel Chair Lift Platform May Fall From Lift

For vehicles modified for use with wheel chairs, the wheel chair platform side plates may crack, resulting in the platform separating from the wheel chair lift. Dealers will replace any platform that has started cracking, and will install supplemental platform support bumpers free of charge to resolve the concern.

Wheel Chair Platform Mounting Fails - Wheel Chair Modified Vans

The folding link arms of the wheel chair lifts may have pivot holes that are too big, which could cause failure of the mounts of the wheel chair lift platform. The lift platform may fall out of the vehicle when the doors are opened. Dealers will inspect the link arms for damage or displaced bearings and inspect the platform for cracks. All parts that are suspect will be replaced free of charge to resolve the concern.

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