2004 Ford E-250 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Ford E-250

2004 Ford E-250 Problems

Clunk Noise when Pulling Away from a Stop

If the slip yoke in the driveshaft is binding, it can make a clunking noise when pulling away from a stop. The slip yoke will need to be lubricated.

Front End May Make Rattle Noise Over Bumps, Handling Issues

The front end may make a rattle noise over bumps. There may be handling issues, and play in the front wheels on inspection. If there is up and down movement on the front wheels while the lower control arms are being supported, inspect the upper and lower ball joints for excessive play. These are prone to failure from moisture entry and lack of lubrication. The ball joints should be replaced as needed.

Coolant Leakage from Heater Core, Possible Leakage onto Passenger Side Foot Well

Electrolysis can cause repeated failures of the heater core and radiator. The diagnosing technician should check for voltage present in the coolant, with the battery disconnected, because electrical current in the coolant causes electrolysis. Corroded or deteriorated parts should be replaced, and the coolant should be flushed. Ground straps can be added to help prevent future corrosion of components.

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2004 Ford E-250 Questions

What does a wrench on my panel mean ? (1 answer)

show spark plug coil (1 answer)

show picture of spark plugs

AC Problem (1 answer)

hello how are ya guys i just went to the repair shop to check on my ac they take a look at it could not find anything when i drive when i turn on my AC it works fine 30 to 40 min then it stops when i leave the car off for like and 30 min to 1 hour when i turn on the AC it starts working again fir...

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2004 Ford E-250 Recalls

Replacement Fuel Tank Leaks Fuel

Replacement fuel tanks installed in vehicles may leak from unnecessary holes in the top of the tank, where sensors that are not used are intended for mounting. Dealers will replace the affected fuel tanks free of charge to resolve the concern.

Exterior Lights May Not Function as Expected

An internal fault may develop within the multi-function turn signal switch. This can affect turn signal, tail, hazard, and/or brake light operation. Non-functioning exterior lights could increase the risk of a crash. Dealers will replace the multi-function switch to correct this concern. This recall is scheduled to begin on August 15, 2011. The Ford recall number is 11C18.

Handicap Conversion Vehicles: Wheel Chairs Not Secure In Retractors

The retractor that secures a wheel chair in a handicapped conversion vehicle may be ineffective. Dealers will inspect and replace the wheel chair securement retractors as necessary to resolve the concern.

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