2004 Ford E-250 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Ford E-250

2004 Ford E-250 Problems

Rough Running Engine and Possible Check Engine Light

The Check Engine Light may illuminate, the engine may run rough and have misfires on acceleration. Commonly the ignition coils and/or the ignition coil boots are the cause of this problem. The rubber boot that insulates the coil to the spark plug can dry and crack allowing arcing. Inspect the coils and boots, and replace them as needed. Our technicians also recommend replacing the coil boots any time the spark plugs are replaced.

Loud Popping Noise and Misfire Experienced

The spark plugs may become dislodged from the cylinder heads. A loud popping noise can be heard and a subsequent misfire experienced. The threads on the spark plug ports in the cylinder head(s) can become stripped or missing when the spark plug is dislodged. The threads in cylinder heads may be replaced using “Lock-N-Stitch” aluminum inserts. Our technicians tell us thread replacement is performed when the vehicle is out of base warranty. Vehicles under base warranty receive a new cylinder head.

Engine Oil Leaks from Cylinder Head Area

Engine oil may leak externally from the cylinder head gasket. The gaskets were contaminated with metal debris from the factory – between the block and gasket and/or the head and gasket. To correct, the head gasket must be replaced and the mating surfaces on the cylinder head and block need to be inspected for chips or damage. In some cases the cylinder head will not be repairable and will need replacement.

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2004 Ford E-250 Questions

What does a wrench on my panel mean ? (1 answer)

show spark plug coil (1 answer)

show picture of spark plugs

AC Problem (1 answer)

hello how are ya guys i just went to the repair shop to check on my ac they take a look at it could not find anything when i drive when i turn on my AC it works fine 30 to 40 min then it stops when i leave the car off for like and 30 min to 1 hour when i turn on the AC it starts working again fir...

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2004 Ford E-250 Recalls

Replacement Fuel Tank Leaks Fuel

Replacement fuel tanks installed in vehicles may leak from unnecessary holes in the top of the tank, where sensors that are not used are intended for mounting. Dealers will replace the affected fuel tanks free of charge to resolve the concern.

Exterior Lights May Not Function as Expected

An internal fault may develop within the multi-function turn signal switch. This can affect turn signal, tail, hazard, and/or brake light operation. Non-functioning exterior lights could increase the risk of a crash. Dealers will replace the multi-function switch to correct this concern. This recall is scheduled to begin on August 15, 2011. The Ford recall number is 11C18.

Handicap Conversion Vehicles: Wheel Chairs Not Secure In Retractors

The retractor that secures a wheel chair in a handicapped conversion vehicle may be ineffective. Dealers will inspect and replace the wheel chair securement retractors as necessary to resolve the concern.

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