2006 Ford E-150 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2006 Ford E-150

2006 Ford E-150 Problems

Rough Running Engine and Possible Check Engine Light

The Check Engine Light may illuminate, the engine may run rough and have misfires on acceleration. Commonly the ignition coils and/or the ignition coil boots are the cause of this problem. The rubber boot that insulates the coil to the spark plug can dry and crack allowing arcing. Inspect the coils and boots, and replace them as needed. Our technicians also recommend replacing the coil boots any time the spark plugs are replaced.

Buzzing Noise in Muffler or Exhaust System

Broken pieces from catalytic converter can travel to the muffler and rattle, causing a buzzing noise to be heard in the muffler or exhaust system. The exhaust catalytic converter and muffler/pipe assemblies should be replaced.

Loud Popping Noise and Misfire Experienced

The spark plugs may become dislodged from the cylinder heads. A loud popping noise can be heard and a subsequent misfire experienced. The threads on the spark plug ports in the cylinder head(s) can become stripped or missing when the spark plug is dislodged. The threads in cylinder heads may be replaced using “Lock-N-Stitch” aluminum inserts. Our technicians tell us thread replacement is performed when the vehicle is out of base warranty. Vehicles under base warranty receive a new cylinder head.

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2006 Ford E-150 Questions

NEED 2006 FORD E-150 transmission wiring diagram (1 answer)

Won't start Saturdays. Drive 4 blocks on Tue and Thu,60 miles on Sun,4 miles Sat (2 answers)

I've tried driving for 10 to 15 minutes on Tuesday and Thurday, but van still on start on Saturdays. Bought car used and the battery was faulty and had to be replaced with new battery 2 years ago. Had no problems with it, until last 3 weeks.

spark plug replacement how to get to all of them (1 answer)

how do i gain access to replace all 8 spark plugs

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2006 Ford E-150 Recalls

Wheel Chair Platform Mounting Fails - Wheel Chair Modified Vans

The folding link arms of the wheel chair lifts may have pivot holes that are too big, which could cause failure of the mounts of the wheel chair lift platform. The lift platform may fall out of the vehicle when the doors are opened. Dealers will inspect the link arms for damage or displaced bearings and inspect the platform for cracks. All parts that are suspect will be replaced free of charge to resolve the concern.

Handicap Conversion Vehicles: Wheel Chair Lifts Platform Cracks

On vehicles modified to accept a wheelchair lift, the platform for the wheelchair can crack and separate the lift. Dealers will replace any cracking platform and supply supplemental platform supports free of charge to correct the problem.

Replacement Fuel Tank Leaks Fuel

Replacement fuel tanks installed in vehicles may leak from unnecessary holes in the top of the tank, where sensors that are not used are intended for mounting. Dealers will replace the affected fuel tanks free of charge to resolve the concern.

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