Engine oil leaks are known to develop around the rear crankshaft (main) seal and engine oil pan gasket.
Resources for the Repair and Maintenance of your 1994 Ford Aerostar
1994 Ford Aerostar
1994 Ford Aerostar Problems
If you experience poor idle quality and fuel economy (and the Check Engine Light illuminates) after the exhaust system or motor has been removed and replaced, it could be that the oxygen sensor wires are crossed at the rear of the motor. Wiring schematics should be checked to ensure that the correct harness plug is connected to the corresponding sensor.
The valve cover gasket may fail, causing engine oil to leak onto the exhaust manifolds.
If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, this could be caused by a failing deferential clutch kit. An updated differential clutch kit available.
An engine knocking noise coming from the lower end during acceleration is common and could be caused by worn or damaged engine bearings.
1994 Ford Aerostar Recalls (Recent)
Summary: EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.Learn more »
Summary: VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.Learn more »
Summary: VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.Learn more »
Summary: VEHICLE DESCRIPTION: MINI VANS. HEAT GENERATION IN THE WIRING HARNESS TO THE FUEL PUMP/SENDER ASSEMBLY CAN CAUSE AN ELECTRICAL SHORT. THE VEHICLE COULD EXPERIENCE A LOSS OF POWER AND BECOME IMMOBILIZED AND THE FUEL GAUGE MAY BE ERRATIC.Learn more »
1994 Ford Aerostar Questions and Answers
how does one access the upper return ohose onthe 4.0l engine?
I was backing up and heard a loud pop around the front right tire. I got out to look and there was a large bolt that looked sheared off. What is this called? How much and how hard would it be to fix?
I need to rplace the lower balls joints, but the manual states they are not seperable from the control arms. I can get the ball joints at the automotive store but not the combination of ball joint...
is it hard to rebuild a altanator for 1997 ford aerostar
1994 Ford Aerostar Reviews
What an awesome van!!!
I've had my aerostar since 1995. I have 276,000 miles on it.
Bought a 94just like in the pic with 178,000 miles. purrred like a kiten, changed my own oil and flushed radiator. it had 210,000 miles when the fuel pump went out, I towed it to Beasaw's automotive at 6001 Lumsden in North Little Rock Ar. he wanted 200 labor and 275 for a fuel pump, well,I am no dummy,I replaced fuel pumps in the gas tank before I became disabled, I told him I would buy the pump, and he does the labor. He kept it for 4 months, would not answer my calls. I had to pay a lady to take me there, he said he was to busy! and it will be ready in a week. well,it was ready,and it did start,but it runs like crap!! he lied and said he replaced the distributor,and he made $5.00 on the job. Yea right!! it wont stay started unless I keep my foot on the gas, and itlost power. I looked under the hood and saw the linkage for the gas peddle was turned down. he did not have to mess with the gas peddel linkage to do a fuel pump. he just made it run bad coz I bought the pump for $55.00 now he says the intake gasket is leaking and it's 600.00 to fix. he took a smooth running van and made it run like crap!!. wish I was not sick coz I would take him to court. if there is any machanics in my aera that are not thiefs, please email me at email@example.com I would love to keep it. very sad I loved the van very much.
This was a horrible vehicle. Rode like the truck chassis on which it was based, had persistent "check engine light" trouble, and one time, the front tire almost sheared off, according to our mechanic.