1991 Ford Aerostar Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 1991 Ford Aerostar

1991 Ford Aerostar Problems

Adjust AC Air Blend Door if Necessary

The AC system may be performing poorly even if it seems to be functioning properly. This could be caused by the AC air blend door being out of adjustment.

Battery Light Due to Damaged Alternator Wire Harness Connector

The battery light may illuminate on the instrument panel because the alternator wire harness connector is damaged. A new connector kit is available and should be installed to correct this concern.

Front Brake Caliper Pins Can Corrode and Cause Brakes to Stick

The front brakes may stick, bind, or grab. This can happen when the front brake caliper pins become corroded. Cleaning or replacing the caliper pins will be necessary to correct this problem.

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1991 Ford Aerostar Recalls

Recall 98E010000
EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.
Recall 96V071000
THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.
Recall 91V164000
SEAT BELT ANCHORAGE BAR FOR REAR SOFA FAILED TO SUSTAIN LOADS REQUIRED BY FMVSS 210.

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