2004 Chevrolet Tahoe Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Chevrolet Tahoe

2004 Chevrolet Tahoe Problems

4WD Transfer Case Position Sensor/Selector Switch May Fail

The 4WD transfer case encoder motor position sensor or the selector switch may fail causing the service 4WD message to be displayed. Fault code(s) stored in the transfer case control module will be of assistance in determining the exact fault causing the message to be displayed.

Heating and AC Temperature and Air Delivery Mode Door Actuators May Fail

One or more heater & AC (HVAC) air delivery and/or temperature mode door actuator may fail. This can result in incorrect air delivery or temperature. If this occurs, fault code(s) stored in the HVAC control module should be available to assist with diagnoses.

ABS Front Wheel Speed Sensors May Fail

The anti-lock brake system (ABS) front wheel speed sensors are prone to failure. When a sensor fails, the ABS warning light may illuminate and/or the ABS system may activate erratically.

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2004 Chevrolet Tahoe Recalls

Rear Seat Belt for Smaller Passengers May Not Fit Correctly

The second row center seat belt routing may make it difficult to position correctly on smaller passengers. If the seat belt rides up to fit around the abdomen, the risk of internal injury is increased in a crash. Dealers will cut the guide loop, remove a portion of the loop, and the remaining sides should be folded over and secured with a retainer. The recall began July 21, 2005. The GM recall number is 05037.

Hydro-Boost Relief Valve May Not Function Properly

The hydro-boost housing relief valve bore may be out of specification. The seal may fracture as a result, which may reduce braking assist and slightly increase the steering effort while braking. Under certain conditions, more braking effort will be required to stop the vehicle. Dealers will replace the hydro-boost relief valve. The recall began June 18, 2004. The GM recall number is 04004.

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2004 Chevrolet Tahoe Reviews

Have not had any problems with this truck!!! It's been awesome. I have over 120,000 miles on it, still factory brakes!!! Changing the fuilds and new tires are the only thing that has been done. I love this truck!!! Drives like new!!!
There was a review regarding some issues. One was rear pistons do not work. Go to any of the major parts stores and get replacements. If you can not figure it out ask them to install them while you hold up the rear hatch. I believe about 25.00 each. The instrument problem is resolved for less than 250.00 Several sites explain how to put the steering wheel down, remove the instrument clust...
I have had a sterring issue with this vehicle since 15K--it is a design defect according to the service person. They repaired it twice..now in for a third time, they are saying they never saw the vehicle--how convenient! Fortunately the corporate has a record of the visit! Champion Chevy in Austin Texas are criminals...don't trust them!!

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