2002 Chevrolet Express 3500 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 Chevrolet Express 3500

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2002 Chevrolet Express 3500 Problems

Worn Valve Seats May Cause Engine Misfire

The engine may develop a misfire due to worn valve seats. This fault will cause the Check Engine Light to illuminate. Our technicians tell us the misfire may or may not be felt while driving. They further recommend that both cylinder heads be removed and thoroughly inspected and repaired as necessary.

Fuel Level Sensor Failure

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

Tail Light Wiring in Cargo Area May be Damaged

The tail light wiring harness in the cargo area is not protected very well. As a result it may become damaged due to normal wear a tear. This damage can causing some or all of the rear lights to stop working.

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2002 Chevrolet Express 3500 Questions

cargo van has a vibration and wanting to stall when it is in drive??? (1 answer)

When I start up my cargo van it starts up fine but when I put it to drive and it takes off theres a vibration and it wants to stall on me when driving Im thinking that is the censors but I have no clue can anyone five me Ideas and help..

I just changed the fuel pump getting gas threw the lines but won't start (1 answer)

But if I put gas in carb it runs for awhile it ran a couple times after doing this now won't even start gas still going threw the lines

what would cause the windshield wipers to stay on (1 answer)

I replaced the wiper motor and now they will not shut off. I heard that you have to program the wiper motor but I don't know how

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2002 Chevrolet Express 3500 Reviews

I like the body style of this van. The sheet metal isn't as thick or durable as past body styles. The factory paint is reasonably durable and so far the corrosion protection is adiquate. The interior is comfotable and quiet and I like the seats. However, if you have to remove any interior door or wall panels, be prepared to use epoxy to glue the plastic that the retaining clips hold on to. It's...

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