2009 Chevrolet Express 2500 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2009 Chevrolet Express 2500

2009
Chevrolet
Express 2500
Repair Estimates
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2009 Chevrolet Express 2500
$
148
to $
1,353
2009 Chevrolet Express 2500
$
213
to $
596
2009 Chevrolet Express 2500
$
407
to $
1,088
2009 Chevrolet Express 2500
$
422
to $
1,219
2009 Chevrolet Express 2500
$
326
to $
1,464

2009 Chevrolet Express 2500 Problems

"No start" Caused By Failed Fuel Pump

The fuel pump may fail causing the engine to stall and not restart.

Flush brake fluid every 60,000 miles

Our technicians recommend flushing the brake fluid every 60,000 miles.  Brake fluid that is dirty may cause problems in the brake system.

Contamination of extended life coolant
Extended life coolant may become contaminated and require cooling system service before the recommended 100,000 miles.

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2009 Chevrolet Express 2500 Questions

Is it my transmission, transfer case or both (1 answer)

Shifts very hard with a thump from first to second gear and a bit less from second to 3rd. Can feel the shift hard in the rear only. Nothing from transmission area.

What's causing a 1.6 AMP draw at battery with van/everything off? (1 answer)

Looking for advice/direction on where to start diagnosing the 1.6 AMP draw. Short to ground, bad relay, pull one fuse at a time while measuring AMPS? If the AMPS drop then check each component on that fuse/circuit? What are acceptable parasitic drain levels... 25-30 mA ?

have a code po240 what is this (1 answer)

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2009 Chevrolet Express 2500 Recalls

Insufficient Instrument Panel Padding

Certain vehicles are being recalled because if a crash were to occur not requiring deployment of the front airbags, the head of an unbelted front seat passenger could hit the instrument panel, resulting in personal injury because the panel may not sufficiently absorb the impact. As of this writing, General Motors is still working on a remedy for this concern.

Heating and AC Control Knobs May Fracture and Spin on the Shaft

The heating and AC control knobs may fracture and spin on the control shafts. The driver may not be able to control the heating and ventilation for the vehicle. If this happens when the defrost system is needed, visibility could be reduced, which could lead to a crash. Dealers will replace all of the heating and AC control knobs free of charge. The recall began March 11, 2010. The GM recall number is 10012.

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