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Resources for the Repair and Maintenance of your 2005 Chevrolet Express 2500

2005 Chevrolet Express 2500

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2005 Chevrolet Express 2500 Problems

Electrical & Lights -- Verified

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

Miscellaneous -- Verified

Various electrical components under the front carpet/rubber mat may become damaged if excess water is used to clean the rear cargo area.

Heating & Air Conditioning -- Verified

Extended life coolant may become contaminated and require cooling system service before the recommended 100,000 miles.

Electrical & Lights -- Verified

The tail light wiring harness in the cargo area is not protected very well. As a result it may become damaged due to normal wear a tear. This damage can causing some or all of the rear lights to stop working.

Miscellaneous -- Verified

Our technicians recommend flushing the brake fluid every 60,000 miles.  Brake fluid that is dirty may cause problems in the brake system.

2005 Chevrolet Express 2500 Recalls (Recent)

Body, Interior & Misc., March 15, 2006

RepairPal Expert Overview:

On certain vans, the front and rear seat belts will not latch or unlatch. In a crash, the risk of injury is increased if the seat occupant is not properly restrained. Dealers will inspect the seat belt buckles, and will replace the buckle assembly if the buckle is found to be inoperative. If the buckle is found to function, only the upper buckle cover will be replaced. The recall began March 15, 2006. The GM recall number is 05113.

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Brakes, March 23, 2005

RepairPal Expert Overview:

On vehicles equipped with the Bosch hydraulic brake booster, the boost pressure accumulator may crack and break away from the hydro-boost assembly during normal operation. If this were to happen while the hood is open, fragments from the accumulator could injure people standing in the immediate area. The loss of fluid while driving would cause increased steering and braking effort and a crash could occur without warning. Dealers will test the hydro-boost assembly for function of the two-function valve. If the hydro-boost assembly fails the test, it will be replaced free of charge. The recall began March 23, 2005. The GM recall number is 05006.

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2005 Chevrolet Express 2500 Questions and Answers

fsb22ny, 2005 Chevrolet Express 2500, 4.3L V6, New Rochelle, NY

what do I have to do to adjust the clock on the 2500 express 2005, there is no bottom ordirections on the radio it self
thank you

Visitor, 2005 Chevrolet Express 2500, 4.8L V8, Hiram, GA

please wher is the cigaret ligher fuze box

t.earl, 2005 Chevrolet Express 2500, Taylors, SC

how do you replace the ac/heater fan control switch

Visitor, 2005 Chevrolet Express 2500, 6.0L V8, Slate Hill, NY

with the engine turned off the blower motor runs and drains the battery. Is it the blower control module? If so where is it located.

wkaiger, 2005 Chevrolet Express 2500, 4.8L V8, Clovis, CA

I can't find a sink to pour out the coolant.

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