2002 Chevrolet Express 2500 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 Chevrolet Express 2500

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2002 Chevrolet Express 2500 Problems

Erratic Fuel Gauge Operation

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

One or More Rear Lights May Not Work

The tail light wiring harness in the cargo area is not protected very well. As a result it may become damaged due to normal wear a tear. This damage can causing some or all of the rear lights to stop working.

Electrical components under front carpet may be damaged when cleaning van interior
Various electrical components under the front carpet/rubber mat may become damaged if excess water is used to clean the rear cargo area.

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2002 Chevrolet Express 2500 Questions

iam losing water and no sign were it is going and running hot (2 answers)

Are the following common problems: need to replace engine coil & fuel pump? (1 answer)

The van seemed to be operating fine until I got rear-ended by 2 cars in a 4 car crash. Since then the O2 sensors went crazy & I had to replace the engine coil, fuel pump & rear axle.

engine stall on road without any warning (1 answer)

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