2002 Chevrolet Express 2500 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 Chevrolet Express 2500

2002 Chevrolet Express 2500 Problems

Fuel Level Sensor Failure

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

Check Engine Light and Misfire Due to Stuck Fuel Injectors

One or more fuel injectors may become stuck closed causing an engine misfire  and the Check Engine Light to illuminate. Our technicians tell us that this problem can be caused by some fuel additives. There are special procedures which may be able to restore the affected injector. If this fails the affected injector must be replaced.

Alternator May Fail and Cause Noise and Dead Battery

The alternator may fail causing the battery to go dead. The charge light on the dash may or may not illuminate. The alternator may also develop an abnormal noise. A failed alternator will require replacement.

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2002 Chevrolet Express 2500 Questions

iam losing water and no sign were it is going and running hot (2 answers)

Are the following common problems: need to replace engine coil & fuel pump? (1 answer)

The van seemed to be operating fine until I got rear-ended by 2 cars in a 4 car crash. Since then the O2 sensors went crazy & I had to replace the engine coil, fuel pump & rear axle.

engine stall on road without any warning (1 answer)

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