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BMW 535i Repair and Maintenance

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BMW 535i Questions and Answers

tonice, 1990 BMW 535i, Highland, CA

how can i replace the air bag in the steering wheel

pcass1, 1990 BMW 535i, Federal Way, WA

I had the head gasket done proffessionally and the car still runs terrible no power feels like a rag stuffed in the tail pipe is this O2 sensors or catalytic converter. Also had the plugs changed a...

berniburn, 1990 BMW 535i, Whittier, CA

how to remove cv joint

Drae, 1990 BMW 535i, Saint Paul, MN

my speedometer/odometer stopped working. Any tips on what or where to check?

chad247, 1990 BMW 535i, El Granada, CA

I have 1990 535i 5speed 3.5 six cylinder. what other model and year bmw's have the same driveshaft?

fourhand, 1990 BMW 535i, Sanbornton, NH

After my 535i over heated and stalled it's not starting again. I let it cool, checked coolant level and had to add coolant. I checked for leaks and did not see any. Now car turns over but wont start.

sportnutone, 1990 BMW 535i, Norristown, PA

My gauges are dark because the light bulbs are burnt out. How do I change them. I don't have tilt wheel or telescopeimng wheel.

sportnutone, 1990 BMW 535i, Norristown, PA

Do you have to remove the steering wheel to replace the light bulbs on the dashboard.
My radio light is burned out , it doesn't show the station. Is it fixable. It works great.

sportnutone, 1990 BMW 535i, Norristown, PA

How do you remove the steering wheel to remove the instrument cluster?

thanks

oldbmw, 1990 BMW 535i, Santa Rosa Beach, FL

I had a electrical diagnostic done at a BMW dealer they said alternator was bad I replaced had old alternator benched tested was working fine battery is on 4 months old, vehicle running of battery ...

BMW 535i Car Reviews (2)

1993 BMW 535i, BeliBummer, Bothell, WA, March 01, 2010 01:05

I have owned the car since 2005 and can't say enough about how much I enjoy driving it. 1993 was the last year of the 535i so this one has drive by wire which I have not had issues with (DBW in 93 go figure). It has just enough power to keep me out of trouble. This is my daily drivers and I have put more than 100K since I got. It now has 350K and going strong. The engine is original and had the headgasket replaced when I got. These cars are prone to overheating and blowing headgaskets but if you keep the cooling system under a close eye you shouldn't have any issues with the motor. Suspension does have its weak points and just need replacement. The Auto tranny has been replaced but wasn't that expensive. I don't plan to get rid of this car anytime soon and hope to past it on to the kids.

1990 BMW 535i, hellspcangel911, Danbury, CT, October 15, 2008 10:42

The e34 BMW is a classic that houses some of the modern characteristics found in late 90s cars. The bulletproof drivetrain of the large 6 cyl engine that has been perfected over the 20+ years of its existed is a pleasure to drive and repair with the abundant space under the bonnet.
There arent many things to watch out for, the recalls are minor and cost of ownership is low. To owners of automatic transmission e34s, a warning, the cost to rebuild or replace the trans is expensive and usually is the determining factor to get a different car. The steering gets loose after 130,000 miles but a simple adjsutment on the crude steering gear box corrects that, if not relatively cheap tie rods, idler arm bushings and sometimes ball joints correct the problem. The front suspension is prone to high mileage failure and the rubber bushing sin the front end should be replaced with the stronger 750 parts.
One of the best, longest lasting cars ever built.
Note: the e34 530 and 540 have issues with the aluminium casting used for the block and sometimes the engine will loose compression, not pass a leak down test, and the only option to fix the problem is to install a new engine made from the updated alloy (post 1997 engines).

BMW 535i Problems

Suspension & Steering The front thrust rod bushingsalso referred to as tension strut bushingsare known to fail occasionally. The oil-filled rubber mounts weaken and crack over time, causing a mushy road feel and shuddering in the steering wheel when going over bumps.

BMW 535i Recalls and TSBs

BMW 535i Recalls (Recent)

Body, Interior & Misc.: AIR BAGS:FRONTAL
Campaign Number: 96V110000
Dates Manufactured: 07/1990 to 03/1992
Number of Vehicles Affected: 75,000
Model Years Affected: 1991, 1992
Date Owner Notified: 09/1996

Defect Summary: THE AIR BAG CONTACT RING LOCKING TAB LOCATED IN THE STEERING WHEEL ASSEMBLY CAN BREAK WITHOUT WARNING.

Consequence Summary: IF THIS HAPPENS, THE CONTACT RING WIRING COULD EVENTUALLY BREAK. THE AIR BAG READINESS INDICATOR LAMP (SRS OR AIRBAG) IN THE INSTRUMENT CLUSTER WILL ILLUMINATE, AND THE AIR BAG WOULD NOT DEPLOY IN THE EVENT OF A FRONTAL IMPACT VEHICLE COLLISION.

Corrective Summary: DEALERS WILL REPLACE THE LOCKING TAB WITH ONE OF A DIFFERENT DESIGN.

Recall Notes: SYSTEM: INTERIOR; PASSIVE RESTRAINT; AIR BAG; DRIVER. VEHICLE DESCRIPTION: PASSENGER VEHICLES. OWNER NOTIFICATION: OWNER NOTIFICATION IS EXPECTED TO BEGIN AUGUST 5, 1996. NOTE: OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

Body, Interior & Misc.: SEAT BELTS:FRONT:BUCKLE ASSEMBLY
Campaign Number: 90V016000
Dates Manufactured: 05/1987 to 08/1989
Number of Vehicles Affected: 62,000
Model Years Affected: 1990
Date Owner Notified: 03/1990

Defect Summary: UNDER CERTAIN CONDITIONS, FRONT SEAT CENTER, FOLD-DOWN ARM REST MAY CONTACT THE SAFETY BELT BUCKLE, CAUSING DAMAGE TO THE RELEASE BUTTON AND PREVENTING THE BELT TONGUE FROM LATCHING WHEN BUCKLING UP.

Consequence Summary: OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND COULD BE INJURED IN THE EVENT OF A SUDDEN STOP OR ACCIDENT.

Corrective Summary: REPLACE FRONT SEAT SAFETY BELT BUCKLES WITH SHORTER VERSION THAT WILL NOT CONTACT THE ARMRESTS. NOTE: OWNER NOTIFICATION DATE; 2/90 IS PREPARED IN DRAFT FORM.

Recall Notes: SYSTEM: SAFETY BELT BUCKLE.VEHICLE DESCRIPTION: PASSENGER CARS.

Brakes: SERVICE BRAKES, HYDRAULIC:SWITCHES:BRAKE LIGHT
Campaign Number: 96V111000
Dates Manufactured: 01/1990 to 03/1994
Number of Vehicles Affected: 180,000
Model Years Affected: 1990, 1991, 1992
Date Owner Notified: 09/1996

Defect Summary: THE BRAKE LIGHT SWITCH CAN FAIL ALLOWING THE SWITCH TO REMAIN IN THE "BRAKE LIGHTS OFF" POSITION OR IN THE "BRAKE LIGHTS ON" POSITION.

Consequence Summary: IF THIS HAPPENS, THE BRAKE LIGHTS EITHER WILL NOT OPERATE OR WILL BE CONTINUOUSLY ON, REGARDLESS OF BRAKE PEDAL POSITION. FOLLOWING DRIVERS WOULD NOT BE ABLE TO DETERMINE WHETHER THE VEHICLE IS STOPPING, INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.

Corrective Summary: DEALERS WILL REPLACE THE EXISTING BRAKE LIGHT SWITCH WITH A NEWLY DESIGNED SWITCH.

Recall Notes: SYSTEM: BRAKES; HYDRAULIC; SWITCH; BRAKE LIGHT. VEHICLE DESCRIPTION: PASSENGER VEHICLES. OWNER NOTIFICATION: OWNER NOTIFICATION IS EXPECTED TO BEGIN AUGUST 5, 1996. NOTE: OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 92V101000
Dates Manufactured: 03/1991 to 04/1991
Number of Vehicles Affected: 637
Model Years Affected: 1991
Date Owner Notified: 09/1992

Defect Summary: SOME OF THESE VEHICLES ARE EQUIPPED WITH A THROTTLE HOUSING ON WHICH THE THROTTLE VALVE SHAFT RETAINING NUT WAS NOT SUFFICIENTLY TIGHTENED.

Consequence Summary: IF THE NUT WERE TO LOOSEN, MOVEMENT OF THE THROTTLE VALVECOULD BE IMPAIRED, RESULTING IN THE VEHICLE BEING UNABLE TO DECELERATE WHEN THEGAS PEDAL IS RELEASED.

Corrective Summary: THOSE THROTTLE HOUSINGS WITH SUSPECT MANUFACTURING CODES WILL HAVE THE THROTTLE VALVE SHIFT RETAINING NUT TORQUE TESTED, AND THOSE WITH INSUFFICIENT NUT TORQUE WILL BE REPLACED.

Recall Notes: SYSTEM: THROTTLE.VEHICLE DESCRIPTION: PASSENGER CARS.

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E026000
Number of Vehicles Affected: 61,944
Model Years Affected: 1990, 1991, 1992, 1993
Date Owner Notified: 04/2006

Defect Summary: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Corrective Summary: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Recall Notes: THIS RECALL ONLY PERTAINS TO PRO-A MOTORS AFTERMARKET LAMPS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED "LAMP MODEL NUMBERS."CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E049000
Number of Vehicles Affected: 27,176
Model Years Affected: 1990, 1991, 1992, 1993
Date Owner Notified: 07/2006

Defect Summary: CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Corrective Summary: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

Recall Notes: THIS RECALL ONLY PERTAINS TO AFTERMARKET REPLACEMENT EQUIPMENT AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES MANUFACTURED BY THE VEHICLE MANUFACTURERS.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED ¿LAMP MODEL NUMBERS.¿CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Electrical & Lights: EXTERIOR LIGHTING:HEADLIGHTS
Campaign Number: 06E023000
Number of Vehicles Affected: 292,000
Model Years Affected: 1992, 1993
Date Owner Notified: 05/2006

Defect Summary: CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.¿

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

Corrective Summary: ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

Recall Notes: THIS RECALL ONLY PERTAINS TO AFTERMARKET HEADLAMP ASSEMBLIES MANUFACTURED BY ANZO AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Engine: ENGINE AND ENGINE COOLING:COOLING SYSTEM
Campaign Number: 98V178000
Dates Manufactured: 01/1987 to 11/1994
Number of Vehicles Affected: 340,000
Model Years Affected: 1990, 1991, 1992, 1993
Date Owner Notified: 03/1999

Defect Summary: VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT, SUCH AS A THERMOSTAT, WATER PUMP, OR FAN BELT, CAN RESULT IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND SYSTEM PRESSURE. IF THE INDICATIONS OF A CRITICAL OVERHEATING CONDITION IS NOT NOTICED BY THE DRIVER, IT IS POSSIBLE THAT DAMAGE TO, OR FAILURE OF, A COOLANT SYSTEM COMPONENT COULD OCCUR.

Consequence Summary: IF A CRACK WERE TO FORM OR A SEAM WERE TO SEPARATE IN THE HEATER CORE END PIECE, HOT COOLANT COULD SUDDENLY BE EXPELLED, INCREASING THE RISK OF PERSONAL INJURY TO A VEHICLE OCCUPANT.

Corrective Summary: DEALERS WILL INSTALL A NEW DESIGN RADIATOR CAP TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.

Recall Notes: OWNER NOTIFICATION BEGAN MARCH 31, 1999. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Engine: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Campaign Number: 94V066000
Dates Manufactured: 06/1988 to 02/1993
Number of Vehicles Affected: 116,300
Model Years Affected: 1990, 1991, 1992, 1993
Date Owner Notified: 06/1994

Defect Summary: FEED FUEL HOSES CAN HARDEN AND "SET" OVER TIME, ALLOWING A SEEPAGE OF FUEL AT THE CONNECTION BETWEEN THE HOSE AND THE ENGINE FITTING. THE CLAMP USED TO HOLD THE HOSE TO THE FITTING IS UNABLE TO COMPENSATE FOR THE HARDENING OF THE FEED FUEL HOSE.

Consequence Summary: FUEL SEEPAGE BETWEEN THE FEED FUEL HOSE AND THE ENGINE FITTING CAN RESULT IN FREE FUEL IN THE ENGINE COMPARTMENT, WHICH COULD RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.

Corrective Summary: A REDESIGNED FEED FUEL HOSE AND HOSE CLAMP WILL BE INSTALLED TO ALLEVIATE THE FUEL SEEPAGE.

Recall Notes: SYSTEM: FUEL; FUEL LINE FITTINGS; METALLIC.VEHICLE DESCRIPTION: PASSENGER VEHICLES; MODELS 318I, 318SI, 318IC, 325I, 325IS, 325IX, 325IC, 525I, 535I, 735I AND 735IL.NOTE: IF YOUR VEHICLE IS PRESENTED TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND THE REMEDY IS NOT PROVIDED WITHIN A REASONABLE TIME AND FREE OF CHARGE, OR THE REMEDY DOES NOT CORRECT THE DEFECT OR NONCOMPLIANCE, PLEASE CONTACT BMW AT 1-800-831-1117. ALSO, CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

BMW 535i Technical Service Bulletins (Recent)

None reported.

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