In certain environmental conditions, the fuel pump may vapor lock, causing the engine to stall. If this were to happen while moving, the driver would not be able to maintain speed or accelerate, increasing the risk of a crash. Dealers will install a resistor in the electrical line powering the fuel pump in order to prevent an occurrence of vapor lock. The recall began May 11, 2004.
On certain vehicles, the bolts that secure the front differential, right output housing flange at the engine, and the right-hand engine support, may have been insufficiently tightened during vehicle assembly. With prolonged driving, these bolts could become loose and cause damage to the engine and transmission housings. The right output shaft could become disconnected, affecting the ability to control the vehicle, which could result in a crash. Dealers will inspect and retighten the affected drivetrain fasteners. The recall began on November 28, 2003.
The engine oil filter drain plug may not be tightened to specification. This could lead to loosening of the drain plug, causing an initial spray of oil and then a leak. If enough oil drains, engine damage can result, and crash could result if the damage is severe enough. Dealers will inspect the torque of the oil filter drain plug, and tighten if necessary. The recall began September 12, 2003.
On 180 vehicles equipped 18 inch tires, a front tire may have been damaged during production, when it was mounted on the rim. This could lead to tire failure, which could increase the risk of a crash. Dealers will unseat the tire from the rim and inspect the tire for damage. If damage is found, the tire will be replaced. The recall began July 14, 2003.
A brake line may be too close to the steering shaft, which may allow the brake line to contact the shaft and eventually suffer damage and corrosion. A loss of brake fluid would illuminate the warning light as well as increase stopping distance, which could lead to a crash. Dealers will inspect the distance between the brake line and steering shaft joint, and increase the distance if needed. The recall began June 23, 2003.
The anti-pinching feature for the power windows may not function properly. A person may be pinched by a window being closed. Dealers will inspect the electronic control unit for the window lifting anti-pinching device, and replace it if necessary. The recall began May 27, 2003.